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Honscn focus on professional CNC Machining Services since 2003.

High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 1
High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 2
High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 3
High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 1
High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 2
High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 3

High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission

Purpose and Functionality: Gears are mechanical devices designed to transmit power and motion between rotating shafts. They convert rotational motion into linear motion or change the direction of movement, making them essential in various machinery and mechanical systems.

Types of Gears: There are several types of gears, including spur gears, which have straight teeth and are used for parallel shafts; bevel gears, which are used to change the axis of rotation; and worm gears, which provide high torque and are often used in gear reduction applications. Each type serves specific functions based on the design and application requirements.

Material and Manufacturing: Gears can be constructed from various materials, such as steel, aluminum, and plastic, depending on the application’s strength and weight requirements. They are typically manufactured through processes like machining, forging, or injection molding, ensuring precision and durability.

Applications and Importance: Gears are found in countless applications, from everyday items like bicycles and clocks to complex machinery in automotive and aerospace industries. Their ability to efficiently transfer power and control speed makes them vital components in ensuring the smooth operation of mechanical systems.

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    High-precision spur gears

    Precision spur gears designed for industrial equipment, automotive transmission and automation systems support full parameter customization with module 0.5-20 and number of teeth 10-200. Made of AISI 4340 alloy steel, POM engineering plastics and aluminum bronze, through CNC gear hobbing + carburizing and quenching process, transmission efficiency ≥ 98% and working life over 10,000 hours.

    DIN/AGMA certified | Surface hardening HRC60+ | Steel/plastic/copper alloy multi-material

    Product Details

    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 4
    Modulus range
    0.5-20 (standard library covers 1/1.5/2/2.5/3/4/5/6/8/10)
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 5
    Pressure angle
    20° (standard)/14.5°/25° optional
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 6
    Tooth width range
    5mm-200mm (single tooth/double/triple gear)
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 7
    Heat treatment process
    Carburizing and quenching, high-frequency induction hardening, vacuum nitriding
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 8
    Certification standards
    DIN 3960 Class 3, AGMA 2001-C95, ISO 1328-1
    齿轮2

    Product Advantages

    齿轮-42

    Performance Advantages

    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 11
    Ultra-high strength
    Alloy steel bending strength ≥1500MPa
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 12
    Ultra-low wear
    Surface hardness HRC60-64, friction coefficient ≤0.1
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 13
    Precision meshing
    Cumulative pitch error ≤0.02mm (DIN 3 grade accuracy)

    Material advantages

    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 14
    Steel gear
    20CrMnTi carburized and quenched, resistant to impact loads
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 15
    Plastic gear
    POM material, self-lubricating and maintenance-free
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 16
    Copper alloy gear
    C95400 aluminum bronze, resistant to seawater corrosion
    合金钢
    五轴联动加工中心

    Production process advantages

    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 19
    Advanced processing technology
    Five-axis machining center, precise processing of complex tooth shapes
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 20
    Fine heat treatment
    Using vacuum quenching and tempering process to improve the overall performance of gears

    Application

    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 21
    Industrial Machinery
    Reducer power transmission gear, packaging machine indexing mechanism, CNC machine tool spindle box
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 22
    Automobile manufacturing
    Gearbox synchronous gear, electric window lifter, hybrid system power distribution mechanism
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 23
    Energy equipment
    Wind turbine yaw gear, oil rig transmission box, nuclear power plant cooling pump drive gear
    High Precision Customized Metal Worm Wheel Screw Brass Worm Gear Shaft for Transmission 24
    Medical equipment
    MRI equipment rotation drive gear, surgical robot joint transmission (medical grade stainless steel)

    FAQ

    If you have any questions, please feel free to contact us at ada@honscn.com or by phone at +86 17722440307

    1
    What is the temperature limit of plastic gears?
    Standard POM gears are resistant to -40°C to 120°C, and PEEK material (resistant to 260°C) is optional
    2
    Can worn gears be repaired?
    We provide laser cladding repair services for tooth surfaces, and the hardness after repair reaches 95% of the original
    3
    What is the minimum aperture of small modulus gears?
    The minimum aperture that can be processed for a modulus 0.5 gear is 2mm (H7 grade tolerance)
    4
    Do gears need lubrication?
    Steel gears need to be lubricated regularly, and plastic/coated gears can run dry
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