Guide to Buy Cnc Processing Machining Parts in HONSCN
The designing and developing of cnc processing machining parts in Honscn Co.,Ltd requires stringent testing to ensure quality, performance, and longevity. Strict performance standards are set with real-world stimulation during this critical phase. This product is tested against other comparable products on the market. Only those that pass these rigorous tests will go to the marketplace.
The craftsmanship and attention to details can be reflected by HONSCN products. They are durable, stable, and reliable, attracting the attention of many specialists in the field and gaining more recognition from customers globally. Based on the feedback of our sales department, they have been busier than before because the number of customers who purchase our products is increasing rapidly. In the meantime, our brand influence has been expanding as well.
There is a tendency in contemporary society that customers pay more attention to the service quality. To attract more eyes in the market and make ourselves more competitive, we spare no efforts to improve service quality and expand our service range. Here at Honscn, we support products like cnc processing machining parts customization, shipping service and so on.
Today's machining industry, traditional machining equipment has been unable to meet the quality needs. CNC machine tool equipment replaces ordinary machine tools, and automatic processing equipment such as precision CNC machining and CNC lathe processing replaces traditional machine tools. The following will take you to understand the advantages of CNC machining machine tools and the order of precision mechanical parts processing.
What are the advantages of CNC machine tools?
In the process of machining mechanical parts, CNC machining machine tools have the following advantages:
1.CNC machining center has high precision and high processing quality.CNC machine tools are renowned for their exceptional precision and accuracy. They use computer-controlled movements and specialized software to perform tasks with minimal error margins. Unlike human operators, CNC machines consistently reproduce identical parts to exact specifications.
2.CNC machining parts can be multi-coordinate linkage, can process complex shape parts.CNC machine tools offer remarkable flexibility and versatility compared to traditional manual machines. With the ability to change tooling and adapt to various operations quickly, they are ideal for manufacturing complex and intricate components.
3.CNC machining process change, generally only need to change the numerical control program, can save production preparation time.CNC machine tools offer remarkable time-saving benefits. Traditional manual machining methods are time-consuming and labor-intensive, requiring extensive set-up and constant manual adjustments. In contrast, CNC machines can be easily programmed to perform complex operations accurately, greatly reducing production lead times.And CNC machining machine tool itself has high precision, large rigidity, can choose a favorable processing amount, high productivity (generally 3 to 5 times of ordinary machine tools).
4.CNC machining belongs to CNC machining equipment, high degree of automation, can reduce labor intensity.Although the initial investment in CNC machine tools may be higher than manual machines, they offer substantial long-term cost savings. These machines reduce labor costs since they require fewer operators for operation and supervision. Moreover, CNC machines minimize material wastage by executing precision cuts and reducing human errors, leading to significant material savings.
5.Increased Productivity and Efficiency.One of the most significant advantages of CNC machine tools is their ability to increase productivity and efficiency. These machines can operate around the clock, minimizing production downtime and maximizing output. Once programmed, they can perform complex tasks with minimal supervision, freeing up manpower for other critical areas of production.
CNC machine tools have ushered in a new era of production efficiency, accuracy, and cost-effectiveness. With precision, productivity, flexibility, cost savings, time-saving advantages, and the right skillset, businesses can harness the full potential of CNC machines and stay ahead in the competitive manufacturing industry.
Then the order of precision machinery parts processing is divided into what kinds？
Each processing method has its processing sequence. Our operators need to process in accordance with its processing order, but not disorderly, so that it will have a certain impact on the processed products, or quality problems. Precision machining is one of them, then the order of precision mechanical parts processing is divided into what kinds.
The arrangement of fine parts processing should be based on the structure and blank situation of the parts, as well as the needs of positioning clamping, and the focus is on the rigidity of the workpiece is not destroyed.
The processing of the previous process can not affect the positioning and clamping of the next process, and the processing process of general fine parts in the middle of the cross should also be considered comprehensively;
Stop the inner cavity processing sequence first, and then stop the outer shape processing process;
The process of processing with the same positioning, clamping method or the same knife is best connected and stopped to reduce the number of repeated positioning, the number of tool changes and the number of moving platen. Shenzhen Machining;
In the same device to stop multiple processes, should be arranged first to the workpiece rigid damage process.
Tool concentration sorting method: It is divided into processes according to the tool used, and all the parts that can be completed with the same tool are processed. In the second knife, the third knife to complete the other parts they can complete. This can reduce the number of tool changes, shorten the idle time, reduce unnecessary positioning errors.
Processing parts sorting method: On the processing content of a lot of parts, according to its structural characteristics will be processed local dividends several parts, such as internal shape, shape, surface or plane. Ordinary first processing plane, positioning surface, after processing holes; First processing simple geometric shapes, then processing complex geometric shapes; The parts with lower precision are processed first, and then the parts with higher precision requirements are processed.
In short, the current precision machinery parts processing technology is very advanced, high quality and high production efficiency.
HONSCN Precision has 20 years of cnc machining experience. Specializing in cnc machining, hardware machinery parts processing, automation equipment parts processing. Robot parts processing, UAV parts processing, bicycle parts processing, medical parts processing, etc. It is one of the high-quality suppliers of cnc machining. At present, the company has hundreds of cnc machining centers, grinding machines, milling machines, high-quality high-precision testing equipment, to provide customers with precision and high-quality cnc spare parts processing services.
What are the advantages of CNC machine tools?
In the process of machining mechanical parts, CNC machining machine tools have the following advantages:
1.CNC machining center has high precision and high processing quality.CNC machine tools are renowned for their exceptional precision and accuracy. They use computer-controlled movements and specialized software to perform tasks with minimal error margins. Unlike human operators, CNC machines consistently reproduce identical parts to exact specifications.
2.CNC machining parts can be multi-coordinate linkage, can process complex shape parts.CNC machine tools offer remarkable flexibility and versatility compared to traditional manual machines. With the ability to change tooling and adapt to various operations quickly, they are ideal for manufacturing complex and intricate components.
3.CNC machining process change, generally only need to change the numerical control program, can save production preparation time.CNC machine tools offer remarkable time-saving benefits. Traditional manual machining methods are time-consuming and labor-intensive, requiring extensive set-up and constant manual adjustments. In contrast, CNC machines can be easily programmed to perform complex operations accurately, greatly reducing production lead times.And CNC machining machine tool itself has high precision, large rigidity, can choose a favorable processing amount, high productivity (generally 3 to 5 times of ordinary machine tools).
4.CNC machining belongs to CNC machining equipment, high degree of automation, can reduce labor intensity.Although the initial investment in CNC machine tools may be higher than manual machines, they offer substantial long-term cost savings. These machines reduce labor costs since they require fewer operators for operation and supervision. Moreover, CNC machines minimize material wastage by executing precision cuts and reducing human errors, leading to significant material savings.
5.Increased Productivity and Efficiency.One of the most significant advantages of CNC machine tools is their ability to increase productivity and efficiency. These machines can operate around the clock, minimizing production downtime and maximizing output. Once programmed, they can perform complex tasks with minimal supervision, freeing up manpower for other critical areas of production.
CNC machine tools have ushered in a new era of production efficiency, accuracy, and cost-effectiveness. With precision, productivity, flexibility, cost savings, time-saving advantages, and the right skillset, businesses can harness the full potential of CNC machines and stay ahead in the competitive manufacturing industry.
Then the order of precision machinery parts processing is divided into what kinds？
Each processing method has its processing sequence. Our operators need to process in accordance with its processing order, but not disorderly, so that it will have a certain impact on the processed products, or quality problems. Precision machining is one of them, then the order of precision mechanical parts processing is divided into what kinds.
The arrangement of fine parts processing should be based on the structure and blank situation of the parts, as well as the needs of positioning clamping, and the focus is on the rigidity of the workpiece is not destroyed.
The processing of the previous process can not affect the positioning and clamping of the next process, and the processing process of general fine parts in the middle of the cross should also be considered comprehensively;
Stop the inner cavity processing sequence first, and then stop the outer shape processing process;
The process of processing with the same positioning, clamping method or the same knife is best connected and stopped to reduce the number of repeated positioning, the number of tool changes and the number of moving platen. Shenzhen Machining;
In the same device to stop multiple processes, should be arranged first to the workpiece rigid damage process.
Tool concentration sorting method: It is divided into processes according to the tool used, and all the parts that can be completed with the same tool are processed. In the second knife, the third knife to complete the other parts they can complete. This can reduce the number of tool changes, shorten the idle time, reduce unnecessary positioning errors.
Processing parts sorting method: On the processing content of a lot of parts, according to its structural characteristics will be processed local dividends several parts, such as internal shape, shape, surface or plane. Ordinary first processing plane, positioning surface, after processing holes; First processing simple geometric shapes, then processing complex geometric shapes; The parts with lower precision are processed first, and then the parts with higher precision requirements are processed.
In short, the current precision machinery parts processing technology is very advanced, high quality and high production efficiency.
HONSCN Precision has 20 years of cnc machining experience. Specializing in cnc machining, hardware machinery parts processing, automation equipment parts processing. Robot parts processing, UAV parts processing, bicycle parts processing, medical parts processing, etc. It is one of the high-quality suppliers of cnc machining. At present, the company has hundreds of cnc machining centers, grinding machines, milling machines, high-quality high-precision testing equipment, to provide customers with precision and high-quality cnc spare parts processing services.
With the increasingly updated processing technology, CNC machining has also undergone a lot of changes. Many experts pointed out that in the future, CNC will be the mainstream processing mode. In the CNC machining process, the tool is the most important, today, we will understand the CNC tool in detail.
CNC machining tool concept
A tool is a tool used for cutting in mechanical manufacturing. Generalized cutting tools include both cutting tools and abrasive tools. The vast majority of knives are used for machines, but there are also hand tools. Since the tools used in mechanical manufacturing are basically used to cut metal materials, the term "tool" is generally understood as a metal cutting tool. The cutting tools used for cutting wood are called woodworking tools.
CNC machining tool
Tool classification
Cutting tools can be divided into five categories according to the form of the workpiece machined surface.
Cutting tools for processing various outer surfaces, including cutting tools for processing various outer surfaces, including turning tools, planing knives, milling cutters, outer surface broach and file, etc.
Hole processing tools, including drill, reaming drill, boring cutter, milling cutter and internal surface broach, etc.
Thread processing tools, including tap, die, automatic opening thread cutting head, thread turning tool and thread milling cutter.
Gear processing tools, including hob, gear shaper cutter, shaving cutter, bevel gear processing tool, etc.
Cutting tools, including inserted circular saw blade, band saw, bow saw, cutting tool and saw blade milling cutter, etc.
In addition, there are combination tools.
Hole cutting tool
Tool structure
The structure of various tools is composed of a clamping part and a working part. The clamping part and working part of the overall structure of the tool are done on the tool body; The working part of the tool (the tooth or blade) is mounted on the tool body.
The clamping part of the tool has two kinds of holes and handles. The tool with hole relies on the inner hole set on the spindle or mandrel of the machine tool, and transmits the torsional torque with the help of the axial key or the end key, such as the cylindrical milling cutter and the sleeve face milling cutter.
The tool with the handle is usually rectangular handle, cylindrical handle and conical handle three kinds. Turning tools, planing tools, etc. are generally rectangular handles; The conical handle withstands the axial thrust with the taper and transmits the torque with the help of friction. Cylindrical shank is generally suitable for smaller twist drill, end mill and other tools, cutting with the help of the friction generated when clamping torque transfer. The shank of many tools with handles is made of low alloy steel, and the working part is made of high speed steel welded to each other.
The basic properties that the tool material should have
1. High hardness
The hardness of the tool material must be higher than the hardness of the workpiece material to be machined, which is the basic feature that the tool material should have.
2. Sufficient strength and toughness
The material of the cutting part of the tool must withstand great cutting force and impact force when cutting. The bending strength and impact toughness reflect the ability of tool material to resist brittle fracture and edge breakage.
3. High wear resistance and heat resistance
The wear resistance of tool materials refers to the ability to resist wear. The higher the hardness of the tool material, the better the wear resistance; The higher the high temperature hardness, the better the heat resistance, the tool material at high temperature resistance to plastic deformation, anti-wear ability is also stronger.
4. Good thermal conductivity
Large thermal conductivity means good thermal conductivity, and the heat capacity generated during cutting is easily transmitted out, thereby reducing the temperature of the cutting part and reducing tool wear.
5. Good technology and economy
In order to facilitate manufacturing, the tool material is required to have good machinability, including forging, welding, cutting, heat treatment, grindability and so on. Economy is one of the important indexes to evaluate and promote the application of new tool materials.
6. Resistance to bonding
Prevent the workpiece and the tool material molecules under the action of high temperature and high pressure adsorption bond.
7. Chemical stability
It means that the tool material is not easy to react chemically with the surrounding medium at high temperature.
Tool coating
Aluminum alloy indexable inserts are now coated with hard or composite layers of titanium carbide, titanium nitride, alumina by chemical vapor deposition. The physical vapor deposition method that is being developed can be used not only for aluminum alloy tools, but also for high-speed steel tools such as drills, hobs, taps and milling cutters. As a barrier that prevents chemical diffusion and heat conduction, the hard coating slows down the wear rate of the tool during cutting, and the life of the coated blade is about 1 to 3 times higher than that of the uncoated blade.
How to choose a tool
Tool selection is carried out in the human-machine interaction state of NC programming. The tool and handle should be correctly selected according to the machining capacity of the machine tool, the performance of the workpiece material, the processing procedure, the cutting amount and other relevant factors.
The general principle of tool selection: easy installation and adjustment, good rigidity, high durability and accuracy. On the premise of meeting the processing requirements, try to choose a shorter tool handle to improve the rigidity of the tool processing. When selecting the tool, the size of the tool should be adapted to the surface size of the workpiece to be machined.
1. End milling cutter is often used to process the peripheral outline of plane parts.
2. When milling the plane, carbide blade milling cutter should be selected.
3. When processing convex and grooves, choose high-speed steel end milling cutter.
4. When processing the blank surface or roughing the hole, you can choose the corn milling cutter with cemented carbide blade.
5. For the processing of some vertical surface and variable bevel contour, ball end milling cutter, ring milling cutter, conical milling cutter and disk milling cutter are often used.
6. In the processing of free-form surface, because the cutting speed of the end of the ball head tool is zero, so in order to ensure the processing accuracy, the cutting line spacing is generally very dense, so the ball head is often used in the finishing of the surface.
7, flat head tool in the surface processing quality and cutting efficiency are better than the ball head knife, therefore, as long as the premise of ensuring but cutting, whether it is rough surface machining or finishing, should be preferred to choose flat head knife.
8. In the machining center, various tools are installed on the tool library, and the tool selection and tool change are carried out at any time according to the procedure. Therefore, the standard tool handle must be used in order to make the standard tool for drilling, boring, expanding, milling and other processes quickly and accurately installed on the machine spindle or tool library. The number of tools should be reduced as far as possible; After a tool is installed, it should complete all the processing parts that it can carry out; Rough finishing tools should be used separately, even if the same size specifications of the tool; Milling before drilling; Surface finishing is carried out first, and then 2D contour finishing is carried out. Where possible, the automatic tool change function of CNC machine tools should be used as much as possible to improve production efficiency.
Problems encountered in processing aluminum and solutions
Problems encountered in processing aluminum and solutions when processing pure aluminum, easy to stick knife analysis and solutions:
1. Aluminum material is soft in texture and easy to stick at high temperature;
2. Aluminum is not resistant to high temperature, easy to open;
3. Related to processing cutting fluid: good oil lubrication performance; Good water-soluble cooling performance; High dry cutting cost;
4. When processing pure aluminum, the end mill dedicated to aluminum processing should be selected: positive front Angle, sharp cutting edge, large chip discharge slot, 45 degrees or 55 degrees helix Angle;
5. The material of the workpiece and the CNC tool has a greater affinity.
6. Rough front tool processing soft materials.
Recommendation: Machine tool conditions are poor to good requirements are low to high, please use high-speed steel, coated polished carbide, PCD polycrystalline diamond and single crystal diamond.
7. Low speed can be avoided by cutting fluid, high speed oil mist lubrication, the effect can be improved, aluminum alloy suitable
Tool future development direction
Due to the high temperature, high pressure, high speed, and the parts working in the corrosive fluid medium, the application of difficult to process more and more materials, the automation level of cutting processing and the processing accuracy requirements are getting higher and higher. In order to adapt to this situation, the development direction of the tool will be the development and application of new tool materials; Further develop the vapor deposition coating technology of the tool, and deposit higher hardness coating on the matrix of high toughness and high strength, so as to better solve the contradiction between hardness and strength of the tool material; Further development of indexable tool structure; Improve the manufacturing accuracy of the tool, reduce the difference in product quality, and optimize the use of the tool.How to choose CNC aluminum alloy machining tool.
CNC machining tool concept
A tool is a tool used for cutting in mechanical manufacturing. Generalized cutting tools include both cutting tools and abrasive tools. The vast majority of knives are used for machines, but there are also hand tools. Since the tools used in mechanical manufacturing are basically used to cut metal materials, the term "tool" is generally understood as a metal cutting tool. The cutting tools used for cutting wood are called woodworking tools.
CNC machining tool
Tool classification
Cutting tools can be divided into five categories according to the form of the workpiece machined surface.
Cutting tools for processing various outer surfaces, including cutting tools for processing various outer surfaces, including turning tools, planing knives, milling cutters, outer surface broach and file, etc.
Hole processing tools, including drill, reaming drill, boring cutter, milling cutter and internal surface broach, etc.
Thread processing tools, including tap, die, automatic opening thread cutting head, thread turning tool and thread milling cutter.
Gear processing tools, including hob, gear shaper cutter, shaving cutter, bevel gear processing tool, etc.
Cutting tools, including inserted circular saw blade, band saw, bow saw, cutting tool and saw blade milling cutter, etc.
In addition, there are combination tools.
Hole cutting tool
Tool structure
The structure of various tools is composed of a clamping part and a working part. The clamping part and working part of the overall structure of the tool are done on the tool body; The working part of the tool (the tooth or blade) is mounted on the tool body.
The clamping part of the tool has two kinds of holes and handles. The tool with hole relies on the inner hole set on the spindle or mandrel of the machine tool, and transmits the torsional torque with the help of the axial key or the end key, such as the cylindrical milling cutter and the sleeve face milling cutter.
The tool with the handle is usually rectangular handle, cylindrical handle and conical handle three kinds. Turning tools, planing tools, etc. are generally rectangular handles; The conical handle withstands the axial thrust with the taper and transmits the torque with the help of friction. Cylindrical shank is generally suitable for smaller twist drill, end mill and other tools, cutting with the help of the friction generated when clamping torque transfer. The shank of many tools with handles is made of low alloy steel, and the working part is made of high speed steel welded to each other.
The basic properties that the tool material should have
1. High hardness
The hardness of the tool material must be higher than the hardness of the workpiece material to be machined, which is the basic feature that the tool material should have.
2. Sufficient strength and toughness
The material of the cutting part of the tool must withstand great cutting force and impact force when cutting. The bending strength and impact toughness reflect the ability of tool material to resist brittle fracture and edge breakage.
3. High wear resistance and heat resistance
The wear resistance of tool materials refers to the ability to resist wear. The higher the hardness of the tool material, the better the wear resistance; The higher the high temperature hardness, the better the heat resistance, the tool material at high temperature resistance to plastic deformation, anti-wear ability is also stronger.
4. Good thermal conductivity
Large thermal conductivity means good thermal conductivity, and the heat capacity generated during cutting is easily transmitted out, thereby reducing the temperature of the cutting part and reducing tool wear.
5. Good technology and economy
In order to facilitate manufacturing, the tool material is required to have good machinability, including forging, welding, cutting, heat treatment, grindability and so on. Economy is one of the important indexes to evaluate and promote the application of new tool materials.
6. Resistance to bonding
Prevent the workpiece and the tool material molecules under the action of high temperature and high pressure adsorption bond.
7. Chemical stability
It means that the tool material is not easy to react chemically with the surrounding medium at high temperature.
Tool coating
Aluminum alloy indexable inserts are now coated with hard or composite layers of titanium carbide, titanium nitride, alumina by chemical vapor deposition. The physical vapor deposition method that is being developed can be used not only for aluminum alloy tools, but also for high-speed steel tools such as drills, hobs, taps and milling cutters. As a barrier that prevents chemical diffusion and heat conduction, the hard coating slows down the wear rate of the tool during cutting, and the life of the coated blade is about 1 to 3 times higher than that of the uncoated blade.
How to choose a tool
Tool selection is carried out in the human-machine interaction state of NC programming. The tool and handle should be correctly selected according to the machining capacity of the machine tool, the performance of the workpiece material, the processing procedure, the cutting amount and other relevant factors.
The general principle of tool selection: easy installation and adjustment, good rigidity, high durability and accuracy. On the premise of meeting the processing requirements, try to choose a shorter tool handle to improve the rigidity of the tool processing. When selecting the tool, the size of the tool should be adapted to the surface size of the workpiece to be machined.
1. End milling cutter is often used to process the peripheral outline of plane parts.
2. When milling the plane, carbide blade milling cutter should be selected.
3. When processing convex and grooves, choose high-speed steel end milling cutter.
4. When processing the blank surface or roughing the hole, you can choose the corn milling cutter with cemented carbide blade.
5. For the processing of some vertical surface and variable bevel contour, ball end milling cutter, ring milling cutter, conical milling cutter and disk milling cutter are often used.
6. In the processing of free-form surface, because the cutting speed of the end of the ball head tool is zero, so in order to ensure the processing accuracy, the cutting line spacing is generally very dense, so the ball head is often used in the finishing of the surface.
7, flat head tool in the surface processing quality and cutting efficiency are better than the ball head knife, therefore, as long as the premise of ensuring but cutting, whether it is rough surface machining or finishing, should be preferred to choose flat head knife.
8. In the machining center, various tools are installed on the tool library, and the tool selection and tool change are carried out at any time according to the procedure. Therefore, the standard tool handle must be used in order to make the standard tool for drilling, boring, expanding, milling and other processes quickly and accurately installed on the machine spindle or tool library. The number of tools should be reduced as far as possible; After a tool is installed, it should complete all the processing parts that it can carry out; Rough finishing tools should be used separately, even if the same size specifications of the tool; Milling before drilling; Surface finishing is carried out first, and then 2D contour finishing is carried out. Where possible, the automatic tool change function of CNC machine tools should be used as much as possible to improve production efficiency.
Problems encountered in processing aluminum and solutions
Problems encountered in processing aluminum and solutions when processing pure aluminum, easy to stick knife analysis and solutions:
1. Aluminum material is soft in texture and easy to stick at high temperature;
2. Aluminum is not resistant to high temperature, easy to open;
3. Related to processing cutting fluid: good oil lubrication performance; Good water-soluble cooling performance; High dry cutting cost;
4. When processing pure aluminum, the end mill dedicated to aluminum processing should be selected: positive front Angle, sharp cutting edge, large chip discharge slot, 45 degrees or 55 degrees helix Angle;
5. The material of the workpiece and the CNC tool has a greater affinity.
6. Rough front tool processing soft materials.
Recommendation: Machine tool conditions are poor to good requirements are low to high, please use high-speed steel, coated polished carbide, PCD polycrystalline diamond and single crystal diamond.
7. Low speed can be avoided by cutting fluid, high speed oil mist lubrication, the effect can be improved, aluminum alloy suitable
Tool future development direction
Due to the high temperature, high pressure, high speed, and the parts working in the corrosive fluid medium, the application of difficult to process more and more materials, the automation level of cutting processing and the processing accuracy requirements are getting higher and higher. In order to adapt to this situation, the development direction of the tool will be the development and application of new tool materials; Further develop the vapor deposition coating technology of the tool, and deposit higher hardness coating on the matrix of high toughness and high strength, so as to better solve the contradiction between hardness and strength of the tool material; Further development of indexable tool structure; Improve the manufacturing accuracy of the tool, reduce the difference in product quality, and optimize the use of the tool.How to choose CNC aluminum alloy machining tool.
Long long agoOnce upon a time, people said that the country is an important weaponIt refers to the imperial jade seal handed down by Qin Shihuang on behalf of the heavenly power
Later, it generally refers to the jade seal carved by emperors of all dynastiesOn October 5, 2016, Sotheby's auction house auctioned the Hotan green jade seal "the treasure of the supreme emperor" used by one party after the reign of Emperor Qianlong in Hong Kong for HK $91.48 million. At that time, the auction aroused fierce opposition from many parties in China.Nowadays, the title of national heavy weapon refers to manufacturing equipment
Manufacturing equipment determines the level of processing and manufacturingThe level of processing and manufacturing is an intuitive expression of a country's national strengthHowever, what we are talking about today is only this kind of national manufacturing equipment
CNC machining centerIt can not only process and manufacture precision workpieces full of mechanical beautyCNC itself is also an exquisite and elegant industrial creation
(just a little loud)DMG GM 16|6 series six axis automatic turning centerThat's so bad
What can this CNC machining center do?Let's say soIt is known as the top industrial manufacture with the highest difficulty in R & D and manufacturing
Which can best reflect the highest level of industrial development of a countryTurbofan engineIt is polished with CNC bit by bit
As for various high-precision metal partsThere are too many to enumerateThere are turning, boring and milling, grinding and grooving
There are punching, gear shaper and testingThe tools that appear are not completely duplicatedA large CNC machining center
CNC can shape the precision and shape of complex workpieces at one time. What you eat is iron, and what you spit out is different work with high precision. However, the time is hundreds of times shorter than before, and the precision yield has been improved exponentially. The most irritating thing is that it also has adaptability and can be updated at any time.For example, in the past, if a master of worm gear wanted to make a good worm, you had to practice it for ten years and eight years. Hey, now if you want to process a completely different part and make a new process, you can sit and drink coffee. All this needs the support of equipment (tools), that is, it depends on how the manufacturing equipment of this manufacturing equipment plays with the equipmentCNC equipment: all kinds of machining tools
A CNC machining centerBe responsible for tool storage and tool change equipmentIt is called tool holder, also known as tool magazine
We all know the English word: tool magazine(in fact, the original meaning of the word magazine comes from the warehouse)To improve the working ability of CNC
In addition to pursuing more precise controlIt is also necessary to increase the capacity of the tool magazine and speed up the efficiency of tool changeThere are many ways to achieve this
According to the number of tools stored in the tool magazine and the tool taking methodCan be divided into different typesThe common ones are linear type, hat type, disc type, chain type magazine and so on
The power turret should be regarded as the smallest and most portable CNC tool magazineThe utility model is composed of a rotary cutter head and a box bodyA motor is installed in the box
The motor rotor is connected to the central shaft of the NC machine toolThe stator is fixed on the box for tool changeDMG BMT power turret with motor
A CNC machining center can install multiple power turretsThe upgraded version of the power turret is a hat type magazineIt is similar to the integration of turret and spindle head
It is a hat type tool magazine that automatically changes tools by moving the spindle up and downWhen the tool on the spindle enters the clamping slot of the hat magazineThe spindle moves up out of the tool
At the same time, the magazine rotates rapidlyWhen the tool to be replaced is aligned below the spindleThe spindle moves down so that the tool enters the spindle taper hole
After clamping the tool, the magazine returns to its original positionThe tool position of hat magazine is still limited (generally 16 34 tool positions)And it's always up and down
It takes up a lot of time and is not efficientIt also affects the working stroke of the spindleHowever, for a universal manufacturing equipment
It is not enough to add several independent tool holdersAfter all, a high-precision CNC machining center needs to coverLathe worker, milling worker, grinder worker, line drawing worker, heat treatment and other links
If you want to finish so much work at one timeDon't hide hundreds of knives with you. I'm sorry to leave the factory, okay!For CNC machining center
Linear magazine and chain magazine are its armed beltsChain magazineLarge CNC machining centers often need to carry hundreds of tools
If you don't agree, you have to take out dozens or hundreds of fancy tools to connect ironChain magazine of traditional armed belt typeStill not all competent
So there is a large combined extended automatic tool changing chain tool magazine(does such a long name seem particularly corrupt?)It is also called central warehouse tool magazine
The motor drives the winding chain at high speedQuickly send the required tool to the specified positionThen it is taken out by the mechanical arm and sent to the main shaft
Exchange positions with the tools that have been removed at the same timeTo save tool change timeWheel magazine of DMG mori
The disc magazine has been developed to the extremeThe cutter bases are evenly arranged around the huge hollow runnerOne cutter wheel can hold 40 60 cutters
In the assembly workshop of DMG moriYou can see the spectacular installation process of five or even six layer cutter wheelsOriginal title: the beauty of tool magazine: the arsenal of CNC machining center
The source of the article: official account of WeChat: motor technology and application] welcome to add attention! Please indicate the source of the article.
Later, it generally refers to the jade seal carved by emperors of all dynastiesOn October 5, 2016, Sotheby's auction house auctioned the Hotan green jade seal "the treasure of the supreme emperor" used by one party after the reign of Emperor Qianlong in Hong Kong for HK $91.48 million. At that time, the auction aroused fierce opposition from many parties in China.Nowadays, the title of national heavy weapon refers to manufacturing equipment
Manufacturing equipment determines the level of processing and manufacturingThe level of processing and manufacturing is an intuitive expression of a country's national strengthHowever, what we are talking about today is only this kind of national manufacturing equipment
CNC machining centerIt can not only process and manufacture precision workpieces full of mechanical beautyCNC itself is also an exquisite and elegant industrial creation
(just a little loud)DMG GM 16|6 series six axis automatic turning centerThat's so bad
What can this CNC machining center do?Let's say soIt is known as the top industrial manufacture with the highest difficulty in R & D and manufacturing
Which can best reflect the highest level of industrial development of a countryTurbofan engineIt is polished with CNC bit by bit
As for various high-precision metal partsThere are too many to enumerateThere are turning, boring and milling, grinding and grooving
There are punching, gear shaper and testingThe tools that appear are not completely duplicatedA large CNC machining center
CNC can shape the precision and shape of complex workpieces at one time. What you eat is iron, and what you spit out is different work with high precision. However, the time is hundreds of times shorter than before, and the precision yield has been improved exponentially. The most irritating thing is that it also has adaptability and can be updated at any time.For example, in the past, if a master of worm gear wanted to make a good worm, you had to practice it for ten years and eight years. Hey, now if you want to process a completely different part and make a new process, you can sit and drink coffee. All this needs the support of equipment (tools), that is, it depends on how the manufacturing equipment of this manufacturing equipment plays with the equipmentCNC equipment: all kinds of machining tools
A CNC machining centerBe responsible for tool storage and tool change equipmentIt is called tool holder, also known as tool magazine
We all know the English word: tool magazine(in fact, the original meaning of the word magazine comes from the warehouse)To improve the working ability of CNC
In addition to pursuing more precise controlIt is also necessary to increase the capacity of the tool magazine and speed up the efficiency of tool changeThere are many ways to achieve this
According to the number of tools stored in the tool magazine and the tool taking methodCan be divided into different typesThe common ones are linear type, hat type, disc type, chain type magazine and so on
The power turret should be regarded as the smallest and most portable CNC tool magazineThe utility model is composed of a rotary cutter head and a box bodyA motor is installed in the box
The motor rotor is connected to the central shaft of the NC machine toolThe stator is fixed on the box for tool changeDMG BMT power turret with motor
A CNC machining center can install multiple power turretsThe upgraded version of the power turret is a hat type magazineIt is similar to the integration of turret and spindle head
It is a hat type tool magazine that automatically changes tools by moving the spindle up and downWhen the tool on the spindle enters the clamping slot of the hat magazineThe spindle moves up out of the tool
At the same time, the magazine rotates rapidlyWhen the tool to be replaced is aligned below the spindleThe spindle moves down so that the tool enters the spindle taper hole
After clamping the tool, the magazine returns to its original positionThe tool position of hat magazine is still limited (generally 16 34 tool positions)And it's always up and down
It takes up a lot of time and is not efficientIt also affects the working stroke of the spindleHowever, for a universal manufacturing equipment
It is not enough to add several independent tool holdersAfter all, a high-precision CNC machining center needs to coverLathe worker, milling worker, grinder worker, line drawing worker, heat treatment and other links
If you want to finish so much work at one timeDon't hide hundreds of knives with you. I'm sorry to leave the factory, okay!For CNC machining center
Linear magazine and chain magazine are its armed beltsChain magazineLarge CNC machining centers often need to carry hundreds of tools
If you don't agree, you have to take out dozens or hundreds of fancy tools to connect ironChain magazine of traditional armed belt typeStill not all competent
So there is a large combined extended automatic tool changing chain tool magazine(does such a long name seem particularly corrupt?)It is also called central warehouse tool magazine
The motor drives the winding chain at high speedQuickly send the required tool to the specified positionThen it is taken out by the mechanical arm and sent to the main shaft
Exchange positions with the tools that have been removed at the same timeTo save tool change timeWheel magazine of DMG mori
The disc magazine has been developed to the extremeThe cutter bases are evenly arranged around the huge hollow runnerOne cutter wheel can hold 40 60 cutters
In the assembly workshop of DMG moriYou can see the spectacular installation process of five or even six layer cutter wheelsOriginal title: the beauty of tool magazine: the arsenal of CNC machining center
The source of the article: official account of WeChat: motor technology and application] welcome to add attention! Please indicate the source of the article.
PETALING JAYA: Low-profile Datuk Gan Kim Huat is consolidating his businesses in two listed companies, SKP Resources Bhd and Tecnic Group Bhd, in a move that will pave the way for the establishment of a major plastic parts manufacturer.
Yesterday, the share prices of SKP and Tecnic climbed to all-time highs of 71 sen and RM5.08, respectively, before both stocks were suspended, "pending a material announcement".
It is learnt that the merger and acquisition exercise could involve cash and the issuance of new SKP shares.
Gan and his family own about 67% in SKP and 69% in Tecnic, formerly known as STS Tecnic Bhd.
"It's a move that the Gan family has been looking at for some time to create an entity with economies of scale. A merger can be synergistic for the two companies, which can lead to accretive earnings going forward," said a source.
SKP, which has been on expansion mode over the past few years, is in the business of manufacturing plastic parts and components, contract manufacturing, precision mould making, the sub-assembly of electronic and electrical equipment and other secondary processes.
For the financial year ended March 31, 2013 (FY13), British electrical appliance brand Dyson contributed 55% to SKP's total sales.
According to SKP's website, its other clients include Hewlett-Packard, Sharp, Flextronics and Pioneer.
Tecnic, meanwhile, is involved in plastic moulding design and fabrication, plastic injection and blow moulding for the automotive, electrical and electronic sectors as well as industrial consumable products. It counts Valeo, Sharp, Panasonic, Denso, Suzuki, Proton and Perodua as its clients.
SKP and Tecnic had cash and cash equivalents of RM19.4mil and RM25.7mil, respectively, as at June 30. However, SKP has seen a higher trading volume in recent months, while Tecnic is a relatively tightly held stock.
In an earlier note, RHB Research said SKP could achieve a two-year earnings compounded annual growth rate of 57.9% on the back of a 75% expansion in capacity to cater to increasing orders from Dyson.
SKP has a new plant in Senai, Johor, which is slated for completion next month and achieve full-scale operations by FY17, Kenanga Research said in a separate report.
The research house noted that SKP's stronger order-book, underpinned by orders from Dyson to manufacture two new product lines for vacuum cleaners and fans, will provide earnings visibility for the next few years.
"The new products are next-generation appliances that will be able to fetch higher margins and contribute to the group's earnings. We understand that a major part of the group's new plant will cater to the production of the two new products," it added.
SKP jumped 10.5 sen to 71 sen, with 38.37 million shares being traded.
Tecnic rose 31 sen, or 6.5%, to RM5.08, with 219,500 shares changing hands.
Yesterday, the share prices of SKP and Tecnic climbed to all-time highs of 71 sen and RM5.08, respectively, before both stocks were suspended, "pending a material announcement".
It is learnt that the merger and acquisition exercise could involve cash and the issuance of new SKP shares.
Gan and his family own about 67% in SKP and 69% in Tecnic, formerly known as STS Tecnic Bhd.
"It's a move that the Gan family has been looking at for some time to create an entity with economies of scale. A merger can be synergistic for the two companies, which can lead to accretive earnings going forward," said a source.
SKP, which has been on expansion mode over the past few years, is in the business of manufacturing plastic parts and components, contract manufacturing, precision mould making, the sub-assembly of electronic and electrical equipment and other secondary processes.
For the financial year ended March 31, 2013 (FY13), British electrical appliance brand Dyson contributed 55% to SKP's total sales.
According to SKP's website, its other clients include Hewlett-Packard, Sharp, Flextronics and Pioneer.
Tecnic, meanwhile, is involved in plastic moulding design and fabrication, plastic injection and blow moulding for the automotive, electrical and electronic sectors as well as industrial consumable products. It counts Valeo, Sharp, Panasonic, Denso, Suzuki, Proton and Perodua as its clients.
SKP and Tecnic had cash and cash equivalents of RM19.4mil and RM25.7mil, respectively, as at June 30. However, SKP has seen a higher trading volume in recent months, while Tecnic is a relatively tightly held stock.
In an earlier note, RHB Research said SKP could achieve a two-year earnings compounded annual growth rate of 57.9% on the back of a 75% expansion in capacity to cater to increasing orders from Dyson.
SKP has a new plant in Senai, Johor, which is slated for completion next month and achieve full-scale operations by FY17, Kenanga Research said in a separate report.
The research house noted that SKP's stronger order-book, underpinned by orders from Dyson to manufacture two new product lines for vacuum cleaners and fans, will provide earnings visibility for the next few years.
"The new products are next-generation appliances that will be able to fetch higher margins and contribute to the group's earnings. We understand that a major part of the group's new plant will cater to the production of the two new products," it added.
SKP jumped 10.5 sen to 71 sen, with 38.37 million shares being traded.
Tecnic rose 31 sen, or 6.5%, to RM5.08, with 219,500 shares changing hands.
DETROIT-Executives from four auto parts companies said Tuesday that they don't expect widespread fallout from a shortage of a key ingredient in plastic resin following a factory explosion.Officials with Delphi Automotive, Illinois Tool Works, AK Steel and Parker Hannifin said during conference calls to discuss their companies' earnings that a shortage of PA-12 shouldn't disrupt their operations.Automakers and parts companies have been scrambling to find substitutes since a factory in Germany that makes much of the world's supply of the ingredient suspended production after it exploded in March.The resin is used in hundreds of parts. It's most critical in fuel and brake lines because it can carry gasoline and other fluids without deteriorating.Companies that make fuel lines, brake lines and connectors have been worried they will run out of PA-12 and they may have to stop shipments to automakers and larger parts suppliers. One key fuel line maker, TI Automotive, warned last week that the auto production interruptions are likely in the next few weeks. TI and a trade group of suppliers held an industrywide meeting last week to look at the remaining supply of PA-12 and encourage faster testing of alternatives.But Rodney O'Neal, CEO of Delphi, one of the largest parts suppliers, said he sees little impact on Delphi or auto production."I don't see this as a crisis in terms of tremendous downtime at all for anyone around the world," O'Neal said. He said the auto industry is addressing the problem quickly and with flexibility.Delphi, a Troy, Mich., supplier of audio systems, fuel pumps, wiring connectors and other items, uses PA-12 in a small number of parts and has lined up substitutes, O'Neal said."We believe there's enough inventory in the channel right now to handle this," John Brooklier, vice president of investor relations for Illinois Tool Works, told investors on a separate call Tuesday. He said the Glenview, Ill., maker of metal and plastic parts such as door handles uses little PA-12 but is watching the impact on auto companies.At AK Steel, CEO James Wainscott said customers are telling the company that any shortage is likely to be a challenge mostly for European automakers in the U.S.The West Chester, Ohio, company, he said, was concerned about the problem until the last day or so."There may be some trickle-lower effect here, but we don't look for that to be a great concern," Wainscott told investors.Automakers say the issue hasn't interrupted production thus far. The shortage was caused by a March 31 explosion at Evonik Industries' plant. The factory supplied at least a quarter of the world's PA-12, and about 70 percent of a chemical that's used by other companies to make resin. Evonik has said the plant will be out of operation for at least three months.At Parker Hannifin, a maker of valves, filters, pumps and hoses, CEO Donald Washkewicz said his company isn't in the fuel line business but does use PA-12, also known as nylon-12, in air brake tubing and other parts. The Cleveland-based company, he said, has been using alternate materials."We're able to keep our customers out of trouble," Washkewicz said.But Washkewicz said the shortage could drive up the cost of raw materials used to make plastic parts.Few plastics can do what PA-12 does. The chemical doesn't absorb as much moisture as other plastics and will stand up to carrying gasoline, brake fluid and other hydrocarbon liquids. Sadhan Jana, a professor of polymer engineering at the University of Akron in Ohio, said he knows of no other plastic as as durable as PA-12.Any substitute would have to go through rigorous testing to make sure it would work for a specific automotive part, Jana says. Those tests could take months.Automakers and suppliers are close to agreeing on a fast-track process for testing replacements.The Automotive Industry Action Group, a nonprofit trade group, said Monday that General Motors Co., Ford Motor Co., Chrysler Group, Honda Motor Co., Hyundai-Kia, Volkswagen AG and their suppliers, are expected to finalize new testing standards next week. The agreement would reduce the interim approval process for new materials to three weeks from the current eight weeks or longer.AIAG said the group feels confident it can shorten the testing time because alternative resins are already well known and previous testing has accurately predicted real-world performance.
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