Shenzhen Honscn is a professional manufacturer of CNC Machine Parts, Auto Lathe Machine Parts, and Screw Fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product design and engineers, as well as a professional QC team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.

• We can make offcial drawings based on customer request, or customer will provide their drawings for us to quote price and make samples for approval.





• After receiving the samples, customers will do a test for the material, size and tolerance. If customer need to change the size or material, we can arrange second samples for approval. Until customer approved the samples, then we will confirm large order.

Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.





• If confirmed the sample okay, the customer needs us to provide the Mill Test Crtificate of this product conforming to EU standards, such as CE, RoHS, REACH before placing order. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.







• We start to prepare the order materials when customer confirm all the details such as material, size, tolerance, surface finish and other details of the final sample.

After the package such as qty, label, shipping mark etc. are provided by customer, we starts to arrange the mass production. After all the goods finished, send pictures to customer for approval. We promise the packag is same as customer requested, mass products are exactly the same as the final samples. The following photos of the shipment, the passing rate of the third-party inspection of our company is 100%.





• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.

Shenzhen Honscn is a professional manufacturer of CNC Machine Parts, Auto Lathe Machine Parts, and Screw Fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product design and engineers, as well as a professional QC team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.

Usually, we can provide 3D drawings/drawings, quantities, required manufacturing processes, and materials based on the customer's requirements. Our engineers will carefully review and read them, and provide quotes for them. If customers require it, we will also provide samples according to their requirements.





If confirmed the quotation okay, the customer needs us to provide the Mill Test Crtificate of this product conforming to EU standards, such as CE, RoHS, REACH before placing order. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.





After the customer confirms the order, they propose to make it according to their sample. We will make it based on the samples he sent us.



We start to prepare the order materials when customer confirm all the details such as material, size, tolerance, surface finish and other details of the final sample.

After the package such as qty, label, shipping mark etc. are provided by customer, we starts to arrange the mass production. After all the goods finished, send pictures to customer for approval. We promise the packag is same as customer requested, mass products are exactly the same as the final samples. The following photos of the shipment, the passing rate of the third-party inspection of our company is 100%.









After the customer receives the sample, they will apply our product to the machine equipment for accessory assembly. Ensuring smooth assembly of the machine. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.

Surveying and mapping of mechanical parts
Project introduction
Customer products
This product is a mechanical part, and the processing structure is complex, so the size and relative position requirements are high. Therefore, the accessory needs to scan the data of the first industrial part in 3D, detect the quality error between the data and the design document, and analyze the mapping cost of mechanical parts to ensure the smooth progress of production.
Customer difficulties
After the customer's castings are processed, how to detect them has become a difficult problem. The customer has no way to detect the complex structure, many internal dimensions, important processing positions and relative positions.
Nanjing Ningrui handheld 3D laser scanner
The customer recognizes that the measuring equipment
The customer learned about our hand-held 3D laser scanner of Nanjing Ningrui metrology through the introduction of a friend, and checked the relevant knowledge on the Internet. He thought it was too suitable for the mapping of mechanical parts they wanted, so he found us.
Introduction to 3D laser scanner
When the portable 3D scanner T-scan works, the six beam laser is used to obtain the three-dimensional point cloud on the object surface. The operator can hold the equipment in his hand and adjust the distance and angle between the instrument and the measured object in real time. The operation is flexible, convenient and easy to learn. When scanning large volume objects, it can cooperate with the global photogrammetry system to eliminate the cumulative error and scan the size, shape and working environment of the scanned objects efficiently and accurately.
Operation of handheld 3D laser scanner and photogrammetry on products
Solution
The hand-held three-dimensional scanner is a mechanical mapping equipment. Firstly, the positioning mark points should be quickly pasted on the scanned products, and then the three-dimensional data of workpiece surface shape can be obtained quickly and accurately by using the mark points pasted on the workpiece surface through non-contact three-dimensional laser scanning; After the scanner obtains the high-precision data, the obtained data is compared with the existing digital analog, so as to obtain the product deviation and carry out cost analysis.
Scanning process
It takes 7 minutes to paste the marked points;
Data post-processing and comparison for 45 minutes.
Process display
3. Data comparison
summary
The grooved parts of the rotor body in the machine conform to the fit of the rotor gear and change the old comparison method. The use of 3D laser scanner is not only convenient and fast, but also can more accurately grasp the accuracy of each position, which brings better service to customers.
Reverse / comparative product presentation LW

General steps of plastic parts designPlastic parts are designed on the basis of industrial modeling. First, see whether there are similar products for reference, and then carry out detailed functional decomposition of products and parts to determine the main process problems such as parts folding, wall thickness, demoulding slope, transition treatment between parts, connection treatment and strength treatment of parts.1. Similar reference


Before design, first look for similar products of the company and peers, what problems and deficiencies have occurred in the original products, and refer to the existing mature structure to avoid problematic structural forms.2. Determine the part discount, transition, connection and clearance treatment between partsUnderstand the modeling style from the modeling drawing and effect drawing, cooperate with the functional decomposition of the product, determine the number of parts (different surface states are either divided into different parts, or there must be over treatment between different surfaces), determine the over treatment between parts' surfaces, and determine the connection mode and fit clearance between parts.
3. Determination of part strength and connection strengthDetermine the wall thickness of the part body according to the product size. The strength of the part itself is determined by the wall thickness of the plastic part, the structural form (the plastic part in the shape of a flat plate has the worst strength), the stiffener and the stiffener. While determining the single strength of parts, the connection strength between parts must be determined. The methods to change the connection strength include: adding screw column, adding stop, adding buckle position and adding reinforcing bone against top and bottom.4. Determination of demoulding slope
The demoulding slope shall be comprehensively determined according to the material (PP, PE silica gel and rubber can be demoulded forcibly), surface state (the slope of decorative grain shall be greater than that of smooth surface, and the slope of etched surface shall be 0.5 degrees greater than that required by the template as far as possible, so as to ensure that the etched surface will not be damaged and improve the yield of products), transparency or not determines the demoulding slope of parts (the transparent slope shall be greater).Material types recommended by different product series of the companySurface treatment of plastic parts
Wall thickness selection of plastic partsFor plastic parts, the uniformity of wall thickness is required, and the workpiece with uneven wall thickness will have shrinkage traces. It is required that the ratio of stiffener to main wall thickness should be less than 0.4, and the maximum ratio should not exceed 0.6.Demoulding slope of plastic parts
In the construction of stereoscopic drawing, where the appearance and assembly are affected, the slope needs to be drawn, and the slope is generally not drawn for stiffeners.The demoulding slope of plastic parts is determined by the material, surface decoration status and whether the parts are transparent or not. The demoulding slope of hard plastic is greater than that of soft plastic. The higher the part, the deeper the hole, and the smaller the slope.Recommended demoulding slope for different materials
Numerical values of different accuracy in different size rangesDimensional accuracy of plastic partsGenerally, the accuracy of plastic parts is not high. In practical use, we mainly check the assembly dimensions, and mainly mark the overall dimensions, assembly dimensions and other dimensions that need to be controlled on the plan.
In practice, we mainly consider the consistency of dimensions. The edges of the upper and lower covers need to be aligned.Economic accuracy of different materialsNumerical values of different accuracy in different size ranges
Surface roughness of plastics1) The roughness of the etched surface cannot be marked. Where the plastic surface finish is particularly high, circle this range and mark the surface state as mirror.2) The surface of plastic parts is generally smooth and bright, and the surface roughness is generally ra2.5 0.2um.
3) The surface roughness of plastic mainly depends on the surface roughness of mold cavity. The surface roughness of mold is required to be one to two levels higher than that of plastic parts. The mold surface can reach ra0.05 by ultrasonic and electrolytic polishing.FilletThe fillet value of injection molding is determined by the adjacent wall thickness, generally 0.5 1.5 times of the wall thickness, but not less than 0.5mm.
The position of the parting surface shall be carefully selected. There is a fillet on the parting surface, and the fillet part shall be on the other side of the die. It is difficult to make, and there are fine trace lines at the fillet. However, fillet is required when anti cutting hand is required.Stiffener problemThe injection molding process is similar to the casting process. The non-uniformity of wall thickness will produce shrinkage defects. Generally, the wall thickness of reinforcement is 0.4 times of the main body thickness, and the maximum is no more than 0.6 times. The spacing between bars is greater than 4T, and the height of bars is less than 3T. In the method of improving the strength of parts, it is generally reinforced without increasing the wall thickness.
The reinforcement of the screw column shall be at least 1.0mm lower than the end face of the column, and the reinforcement shall be at least 1.0mm lower than the part surface or the parting surface.When multiple bars intersect, pay attention to the non-uniformity of wall thickness caused by the intersection.Design of stiffeners for plastic parts
Bearing surfacePlastic is easy to deform. In terms of positioning, it should be classified as the positioning of wool embryo. In terms of positioning area, it should be small. For example, the support of plane should be changed into small convex points and convex rings.Oblique roof and row position
The inclined top and row position move in the parting direction and perpendicular to the parting direction. The inclined top and row position shall be perpendicular to the parting direction, and there shall be sufficient movement space, as shown in the following figure:Treatment of plastic limit process problems1) Special treatment of wall thickness
For particularly large workpieces, such as the shell of toy cars, the wall thickness can be relatively thin by using the method of multi-point glue feeding. The local glue position of the column is thick, which is treated as shown in the following figure.Special treatment of wall thickness2) Treatment of small slope and vertical surface
The die surface has high dimensional accuracy, high surface finish, small demoulding resistance and small demoulding slope. In order to achieve this purpose, the parts with small inclination of the workpiece are inserted separately, and the inserts are processed by wire cutting and grinding, as shown in the figure below.To ensure that the side wall is vertical, the running position or inclined top is required. There is an interface line at the running position. In order to avoid obvious interface, the wiring is generally placed at the junction of fillet and large surface.Treatment of small slope and vertical surface
To ensure that the side wall is vertical, the running position or inclined top is required. There is an interface line at the running position. In order to avoid obvious interface, the wiring is generally placed at the junction of fillet and large surface.Problems often to be solved for plastic parts1) Transition processing problem
The accuracy of plastic parts is generally not high. There must be transition treatment between adjacent parts and different surfaces of the same part.Small grooves are generally used for transition between different surfaces of the same part, and small grooves and high-low staggered surfaces can be used between different parts, as shown in the figure.Surface over treatment
2) Clearance value of plastic partsParts are directly assembled without movement, generally 0.1mm;The seam is generally 0.15mm;
The minimum clearance between parts without contact is 0.3mm, generally 0.5mm.3) The common forms and clearance of plastic parts are shown in the figureCommon forms and clearance taking method of stop of plastic parts

Brand of moisture meter: Boshi Model: bos-180a series Test item: automotive plastic sheet


The water content of plastics is a key reason affecting the production process, commodity appearance and commodity characteristics of resin materials such as polyethylene (PE) and polypropylene (PP). In the injection molding process, if the plastic raw materials with excessive water content are used for production and manufacturing, it will cause some production and processing problems and affect the product quality, such as cracking of the surface layer, reflection, wear resistance, reduction of material mechanical properties such as service performance and tensile strength, etc. Therefore, the control of water content is particularly important for the production of high-quality plastic products.
Testing water content is a necessary step in the production of plastic materials. Testing moisture content is basically divided into national standard method and rapid moisture tester method. Boshi plastic rapid moisture tester is a widely used instrument and equipment at present.(auto plastic parts)Test steps:
1. First, take out the moisture meter, place it and power it on, then break the test material into small pieces, pour out about 6 grams of plastic pieces and pour them into the stainless steel tray. In order to dry and dry the plastic thoroughly during the test, we spread the fine pieces of plastic parts into a scattered form so that the temperature can penetrate into the plastic parts. Use tweezers to lay small pieces of plastic parts evenly. In order to avoid the zoom and blackening of small pieces of plastic parts after baking, we set the temperature at 105 , press the "start" key to start the test for 1 minute and 49 seconds, and then the test ends, and the test data displays 0.3%;
2. In order to obtain more stable data results, wait for the moisture meter of plastic parts to cool down before the second test. When the temperature of the instrument itself drops below 40 , also take about 6 grams of small pieces of plastic parts into the stainless steel tray, and lay the small pieces of plastic parts evenly. This time, we set the temperature at 105 , press the "start" key to start the test, and the test ends after 1 minute and 38 seconds, The test data showed 0.29%;Test data:From the above tests, we found that the moisture of these plastic sheets was well controlled and the moisture distribution was relatively uniform, which promoted the plastic parts to be completely dry after the test, and the moisture data results were also very good.
matters needing attention:1. Small pieces of plastic sheets shall be small enough to ensure the complete drying of water in plastic parts, and shall be evenly spread on the tray as far as possible, rather than simply stacked together.2. Do not set the temperature too high to prevent the plastic parts from melting in case of high temperature. The moisture meter of plastic parts has its use environmental restrictions. Please use it under the environmental conditions specified in the product operation manual. Do not operate in harsh environments.
3. As the instrument is a precision instrument, do not knock the workbench or vibrate the instrument during heating, otherwise the measurement will be inaccurate.4. After the test, do not touch the tray for the Yi first time to avoid scalding.Editing: JQ