What Is Custom Parts?
The custom parts is listed as a top product in Honscn Co.,Ltd. The raw materials are sourced from reliable suppliers. The production is up to both domestic and international standards. The quality is assured and the product is use-durable if it is maintained properly. Every year we will update it based on the clients' feedback and market demand. It is always a 'new' product to deliver our idea about business development.
HONSCN is our main brand and a global leader of innovative ideas. Over the years, HONSCN has built comprehensive expertise and portfolio that covers the key technologies and various application areas. Passion for this industry is what moves us forward. The brand stands for innovation and quality and is a driver of technological progress.
To win more favors of customers, we not only provide surprising products like custom parts but also considerate service. Sample making and customization are available at Honscn.
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1.High-Precision Components: CNC machining offers the ability to create small, high-precision components integral to the functioning of 3C electronics, such as sensors, microcontrollers, and small mechanical parts.
2.Customized Modifications: For repair or modification purposes, CNC machining can produce replacement parts or customized modifications for older or discontinued electronic devices that might not have readily available parts.
3.Quality and Consistency: CNC machining ensures high-quality production and consistency in electronic components, meeting tight tolerances and specifications required by the 3C industry.
4..Mass Production: Once the design is finalized, CNC machining can be employed for mass production of custom components in the 3C electronics industry, ensuring each piece meets exact specifications.
Overall, CNC custom machining plays a pivotal role in the 3C electronics industry by enabling the creation of precise, customized, and high-quality components necessary for modern electronic devices. For custom CNC production services, please choose us and we will provide you with the best quality service and the most competitive price. Let us jointly promote the innovation and development of the 3C Electronics manufacturing industry!
2.Customized Modifications: For repair or modification purposes, CNC machining can produce replacement parts or customized modifications for older or discontinued electronic devices that might not have readily available parts.
3.Quality and Consistency: CNC machining ensures high-quality production and consistency in electronic components, meeting tight tolerances and specifications required by the 3C industry.
4..Mass Production: Once the design is finalized, CNC machining can be employed for mass production of custom components in the 3C electronics industry, ensuring each piece meets exact specifications.
Overall, CNC custom machining plays a pivotal role in the 3C electronics industry by enabling the creation of precise, customized, and high-quality components necessary for modern electronic devices. For custom CNC production services, please choose us and we will provide you with the best quality service and the most competitive price. Let us jointly promote the innovation and development of the 3C Electronics manufacturing industry!
The development of CNC (Computer Numerical Control) custom machining services has significantly impacted the field of robotics in several ways: Advanced Precision and Complexity，Precision Parts and Gears，Sensor Housings and Mounts，End Effectors and Grippers，Joints and Connectors，
Customized Protocols for Robot Control，Integration of Electronic Components，Redesign and Improvement and Research and Education.
CNC custom machining plays a vital role in the development, production, and maintenance of robotics by providing precision-engineered components that are essential for the functionality and performance of robotic systems in various industries and applications.
CNC (Computer Numerical Control) custom machining services have a multitude of applications in the field of robotics. Here are some specific ways CNC machining is used in robotics:
1.Prototyping and Development: CNC machining is crucial in the prototyping phase of robotics. It allows for the creation of precise and custom components necessary for developing and refining robot designs before mass production.
2.Frame and Structure Components: CNC machining is used to fabricate various structural components of robots, including frames, chassis, arms, and brackets. These parts can be precisely manufactured to meet specific strength, weight, and dimensional requirements.
3.Precision Parts and Gears: Robots often require intricate and high-precision parts, such as gears, actuators, and mechanical components. CNC machining ensures the production of these parts with accuracy and repeatability.
4.Sensor Housings and Mounts: Custom sensor housings and mounts are essential in robotics for securely holding sensors in place and ensuring their proper functionality. CNC machining can produce these components with precision to accommodate different types of sensors.
5.End Effectors and Grippers: CNC machining is used to create end effectors and grippers that robots use to interact with objects. These components need to be tailored for specific tasks and CNC machining enables the customization required.
6.Joints and Connectors: CNC machining is employed to create complex joint mechanisms and connectors, ensuring smooth and precise movement in robotic systems.
7.Customized Protocols for Robot Control: CNC machining can be utilized to create control panels or specialized components for custom robot control systems, meeting specific programming or interfacing needs.
8.Integration of Electronic Components: CNC machining aids in the production of housings and enclosures for electronic components within robots, ensuring proper fit, protection, and functionality.
9.Redesign and Improvement: CNC machining allows for the redesign or modification of existing robot components, enabling improvements in functionality, efficiency, or repair of older robotic systems.
10.Research and Education: CNC machining is used in academic settings for research and educational purposes, allowing students and researchers to create custom robot components for experimentation and learning.
Overall, CNC custom machining plays a vital role in the development, production, and maintenance of robotics by providing precision-engineered components that are essential for the functionality and performance of robotic systems in various industries and applications.For custom CNC production services, please choose us and we will provide you with the best quality service and the most competitive price. Let us jointly promote the innovation and development of the Robotics manufacturing industry.
Customized Protocols for Robot Control，Integration of Electronic Components，Redesign and Improvement and Research and Education.
CNC custom machining plays a vital role in the development, production, and maintenance of robotics by providing precision-engineered components that are essential for the functionality and performance of robotic systems in various industries and applications.
CNC (Computer Numerical Control) custom machining services have a multitude of applications in the field of robotics. Here are some specific ways CNC machining is used in robotics:
1.Prototyping and Development: CNC machining is crucial in the prototyping phase of robotics. It allows for the creation of precise and custom components necessary for developing and refining robot designs before mass production.
2.Frame and Structure Components: CNC machining is used to fabricate various structural components of robots, including frames, chassis, arms, and brackets. These parts can be precisely manufactured to meet specific strength, weight, and dimensional requirements.
3.Precision Parts and Gears: Robots often require intricate and high-precision parts, such as gears, actuators, and mechanical components. CNC machining ensures the production of these parts with accuracy and repeatability.
4.Sensor Housings and Mounts: Custom sensor housings and mounts are essential in robotics for securely holding sensors in place and ensuring their proper functionality. CNC machining can produce these components with precision to accommodate different types of sensors.
5.End Effectors and Grippers: CNC machining is used to create end effectors and grippers that robots use to interact with objects. These components need to be tailored for specific tasks and CNC machining enables the customization required.
6.Joints and Connectors: CNC machining is employed to create complex joint mechanisms and connectors, ensuring smooth and precise movement in robotic systems.
7.Customized Protocols for Robot Control: CNC machining can be utilized to create control panels or specialized components for custom robot control systems, meeting specific programming or interfacing needs.
8.Integration of Electronic Components: CNC machining aids in the production of housings and enclosures for electronic components within robots, ensuring proper fit, protection, and functionality.
9.Redesign and Improvement: CNC machining allows for the redesign or modification of existing robot components, enabling improvements in functionality, efficiency, or repair of older robotic systems.
10.Research and Education: CNC machining is used in academic settings for research and educational purposes, allowing students and researchers to create custom robot components for experimentation and learning.
Overall, CNC custom machining plays a vital role in the development, production, and maintenance of robotics by providing precision-engineered components that are essential for the functionality and performance of robotic systems in various industries and applications.For custom CNC production services, please choose us and we will provide you with the best quality service and the most competitive price. Let us jointly promote the innovation and development of the Robotics manufacturing industry.
Precision machinery parts processing plays a crucial role in various industries, including aerospace, automotive, medical, and manufacturing.Precision machinery parts have specific requirements to ensure optimal performance.One crucial aspect is the material used for processing. If the hardness of the material being processed surpasses that of the lathe tool, it can potentially cause irreparable damage.Therefore, it is essential to select materials that are compatible with precision machining.
So
/
what are the specific requirements for precision machinery parts processing?
1. Material Strength and Durability
One of the key requirements of precision machinery parts processing is material strength and durability.Machinery parts often undergo significant stress and pressure during operation, and the selected materials must be able to withstand these forces without deforming or breaking.For example, aerospace components require materials with high strength-to-weight ratios, such as titanium alloys, to ensure structural integrity and reliability.
2. Dimensional Stability
Precision machinery parts must maintain their dimensional stability even under extreme operating conditions.The materials used in their processing should possess low thermal expansion coefficients, allowing the parts to retain their shape and size without warping or distorting due to temperature fluctuations.Steels with low thermal expansion coefficients, such as tool steel or stainless steel, are commonly preferred for precision machinery parts subjected to varying thermal conditions.
3.Wear and Corrosion Resistance
Precision machinery parts often interact with other components or environments that can cause wear and corrosion.The materials chosen for their processing should exhibit excellent wear resistance to withstand constant friction and minimize surface damage.Additionally, corrosion resistance is crucial to ensure the longevity of the parts, especially in industries where exposure to moisture, chemicals, or harsh environments is common.Materials such as hardened steel, stainless steel, or certain grades of aluminum alloys are frequently utilized to enhance wear and corrosion resistance.
4.Machinability
Efficient and precise machining is a critical factor in the manufacturing of precision machinery parts.The material selected for processing should possess good machinability, allowing it to be easily cut, drilled, or shaped into the desired form with minimal tool wear.Materials like aluminum alloys with excellent machinability properties are often preferred for their versatility and ease of shaping into complex geometries.
5.Thermal Conductivity
Thermal management is significant in precision machinery parts processing, as excessive heat can adversely affect performance and increase the risk of failure.Materials with high thermal conductivity, such as copper alloys or certain grades of aluminum, help dissipate heat efficiently, preventing localized temperature rise and ensuring optimal operating conditions.
6.Cost-Effectiveness
While meeting the specific requirements is crucial, cost-effectiveness is also an important consideration in precision machinery parts processing.The selected materials should strike a balance between performance and cost, ensuring that the final product remains economically viable without compromising quality.Conducting a cost-benefit analysis and considering factors like material availability, processing complexity, and overall project budget can aid in making informed decisions regarding material selection.
The
/
reasons why stainless steel material affects the machining accuracy of parts
Precision parts processed with stainless steel have the advantages of corrosion resistance, long service life and good mechanical and dimensional stability, and austenitic stainless steel precision parts have been widely used in medical, instrumentation and other precision machinery fields.
The reasons why stainless steel material affects the machining accuracy of parts
The exceptional strength of stainless steel, coupled with its impressive plasticity and noticeable work hardening phenomenon, result in a significant disparity in cutting force when compared to carbon steel. In fact, the cutting force required for stainless steel surpasses that of carbon steel by more than 25%.
At the same time, the thermal conductivity of stainless steel is only one-third of that of carbon steel, and the cutting process temperature is high, which makes the milling process deteriorate.
The growing machining hardening trend observed in stainless steel materials demands our serious attention. During milling, the intermittent cutting process leads to excessive impact and vibration, resulting in substantial wear and collapse of the milling cutter. Furthermore, the use of small-diameter end milling cutters poses a higher risk of breakage. Significantly, the decrease in tool durability during the milling process adversely affects the surface roughness and dimensional accuracy of precision parts machined from stainless steel materials, rendering them unable to meet the required standards.
Stainless steel precision parts processing precision solutions
In the past, traditional machine tools had limited success in machining stainless steel parts, particularly when it came to small precision components. This posed a major challenge for manufacturers. However, the emergence of CNC machining technology has revolutionized the machining process. With the aid of advanced ceramic and alloy coating tools, CNC machining has successfully taken on the complex task of processing numerous stainless steel precision parts. This breakthrough has not only improved the machining accuracy of stainless steel components but has also significantly enhanced the efficiency of the process. As a result, manufacturers can now rely on CNC machining to achieve precise and efficient production of stainless steel precision parts.
As an industry-leading manufacturer in precision machinery parts processing, HONSCN understands the significance of material requirements in delivering exceptional products. We prioritize using high-quality materials that meet all specific requirements, guaranteeing superior performance, durability, and reliability. Our team of experienced professionals meticulously evaluates each project's unique needs, selecting the most suitable materials to ensure customer satisfaction and industry-leading solutions.
In conclusion, precision machinery parts processing demands careful consideration of the materials used. From strength and durability to wear resistance and machinability, each requirement plays a vital role in achieving high-quality products. By understanding and meeting these specific material requirements, manufacturers can produce precision machinery parts that excel in performance, reliability, and longevity. Trust HONSCN for all your precision machinery parts processing needs, as we strive to deliver excellence through meticulous material selection and exceptional manufacturing expertise.
So
/
what are the specific requirements for precision machinery parts processing?
1. Material Strength and Durability
One of the key requirements of precision machinery parts processing is material strength and durability.Machinery parts often undergo significant stress and pressure during operation, and the selected materials must be able to withstand these forces without deforming or breaking.For example, aerospace components require materials with high strength-to-weight ratios, such as titanium alloys, to ensure structural integrity and reliability.
2. Dimensional Stability
Precision machinery parts must maintain their dimensional stability even under extreme operating conditions.The materials used in their processing should possess low thermal expansion coefficients, allowing the parts to retain their shape and size without warping or distorting due to temperature fluctuations.Steels with low thermal expansion coefficients, such as tool steel or stainless steel, are commonly preferred for precision machinery parts subjected to varying thermal conditions.
3.Wear and Corrosion Resistance
Precision machinery parts often interact with other components or environments that can cause wear and corrosion.The materials chosen for their processing should exhibit excellent wear resistance to withstand constant friction and minimize surface damage.Additionally, corrosion resistance is crucial to ensure the longevity of the parts, especially in industries where exposure to moisture, chemicals, or harsh environments is common.Materials such as hardened steel, stainless steel, or certain grades of aluminum alloys are frequently utilized to enhance wear and corrosion resistance.
4.Machinability
Efficient and precise machining is a critical factor in the manufacturing of precision machinery parts.The material selected for processing should possess good machinability, allowing it to be easily cut, drilled, or shaped into the desired form with minimal tool wear.Materials like aluminum alloys with excellent machinability properties are often preferred for their versatility and ease of shaping into complex geometries.
5.Thermal Conductivity
Thermal management is significant in precision machinery parts processing, as excessive heat can adversely affect performance and increase the risk of failure.Materials with high thermal conductivity, such as copper alloys or certain grades of aluminum, help dissipate heat efficiently, preventing localized temperature rise and ensuring optimal operating conditions.
6.Cost-Effectiveness
While meeting the specific requirements is crucial, cost-effectiveness is also an important consideration in precision machinery parts processing.The selected materials should strike a balance between performance and cost, ensuring that the final product remains economically viable without compromising quality.Conducting a cost-benefit analysis and considering factors like material availability, processing complexity, and overall project budget can aid in making informed decisions regarding material selection.
The
/
reasons why stainless steel material affects the machining accuracy of parts
Precision parts processed with stainless steel have the advantages of corrosion resistance, long service life and good mechanical and dimensional stability, and austenitic stainless steel precision parts have been widely used in medical, instrumentation and other precision machinery fields.
The reasons why stainless steel material affects the machining accuracy of parts
The exceptional strength of stainless steel, coupled with its impressive plasticity and noticeable work hardening phenomenon, result in a significant disparity in cutting force when compared to carbon steel. In fact, the cutting force required for stainless steel surpasses that of carbon steel by more than 25%.
At the same time, the thermal conductivity of stainless steel is only one-third of that of carbon steel, and the cutting process temperature is high, which makes the milling process deteriorate.
The growing machining hardening trend observed in stainless steel materials demands our serious attention. During milling, the intermittent cutting process leads to excessive impact and vibration, resulting in substantial wear and collapse of the milling cutter. Furthermore, the use of small-diameter end milling cutters poses a higher risk of breakage. Significantly, the decrease in tool durability during the milling process adversely affects the surface roughness and dimensional accuracy of precision parts machined from stainless steel materials, rendering them unable to meet the required standards.
Stainless steel precision parts processing precision solutions
In the past, traditional machine tools had limited success in machining stainless steel parts, particularly when it came to small precision components. This posed a major challenge for manufacturers. However, the emergence of CNC machining technology has revolutionized the machining process. With the aid of advanced ceramic and alloy coating tools, CNC machining has successfully taken on the complex task of processing numerous stainless steel precision parts. This breakthrough has not only improved the machining accuracy of stainless steel components but has also significantly enhanced the efficiency of the process. As a result, manufacturers can now rely on CNC machining to achieve precise and efficient production of stainless steel precision parts.
As an industry-leading manufacturer in precision machinery parts processing, HONSCN understands the significance of material requirements in delivering exceptional products. We prioritize using high-quality materials that meet all specific requirements, guaranteeing superior performance, durability, and reliability. Our team of experienced professionals meticulously evaluates each project's unique needs, selecting the most suitable materials to ensure customer satisfaction and industry-leading solutions.
In conclusion, precision machinery parts processing demands careful consideration of the materials used. From strength and durability to wear resistance and machinability, each requirement plays a vital role in achieving high-quality products. By understanding and meeting these specific material requirements, manufacturers can produce precision machinery parts that excel in performance, reliability, and longevity. Trust HONSCN for all your precision machinery parts processing needs, as we strive to deliver excellence through meticulous material selection and exceptional manufacturing expertise.
Now many industries of precision parts will use CNC machining production, but after CNC machining is completed, many products surface is still relatively rough, this time you need to carry out secondary surface finishing treatment.
First of all, surface treatment is not suitable for all CNC processing products, some products can be directly used after processing, and some need to be hand-polished, electroplating, oxidation, radium carving, screen printing, powder spraying and other special processes. Here are some things you should know about surface treatment.
1, improve product accuracy; After the product processing is completed, some products have a rough surface and leave a large residual stress, which will reduce the accuracy of the product and affect the precision of the match between the parts. In this case, the product surface treatment is required.
2, provide product wear resistance; If the parts usually use scenarios are interacting with other parts, long-term use will increase part wear, which also requires processing of the product surface to extend the service life of the parts.
3, improve the corrosion resistance of the product; Parts used for a long time in highly corrosive places require special surface treatment, requiring polishing and spraying of anti-corrosion materials. Improve corrosion resistance and service life of the product.
The above three points are the prerequisites for surface processing after CNC precision parts processing, and several surface treatment methods will be introduced below.
What is electroplating? What are the types and applications of electroplating?
01. What is electroplating?
Electroplating refers to the surface engineering technology of obtaining a solid metal film on the surface of the substrate by electrolysis in a salt solution containing the metallized group, with the metallized group as the cathode and the metallized group or other inert conductor as the anode under the action of direct current.
02. Why electroplate?
The purpose of electroplating is to improve the appearance of the material, while giving the surface of the material a variety of physical and chemical properties, such as corrosion resistance, decorative, wear resistance, brazing and electrical, magnetic, optical properties.
03. What are the types and applications of electroplating?
1, galvanized
The galvanized layer is of high purity and is an anodic coating. The zinc layer plays a mechanical and electrochemical protective role on the steel matrix.
Therefore, galvanized layer is widely used in machinery, hardware, electronics, instruments, light industry and other aspects, is one of the most widely used plating species.
2. Copper plating
The copper coating is a cathode polar coating, which can only play a mechanical protection role on the base metal. The copper plating layer is usually not used as a protective decorative coating alone, but as the bottom or middle layer of the coating to improve the adhesion between the surface coating and the base metal.
In the field of electronics, such as through hole copper plating on printed circuit boards, as well as hardware technology, crafts, furniture decoration and other fields.
3. Nickel plating
Nickel plating layer is a negative polarity protective layer, which only has a mechanical protection effect on the base metal. In addition to the direct use of some medical devices and battery shells, the nickel-plated layer is often used as the bottom or middle interval layer, which is widely used in daily hardware, light industry, home appliances, machinery and other industries.
4. Chrome plating
The chromium-plated layer is a negative polarity coating, which only plays a mechanical protection role. Decorative chrome plating, the bottom layer is generally polished or electrodeposited bright coating.
Widely used in instruments, meters, daily hardware, household appliances, aircraft, automobiles, motorcycles, bicycles and other exposed parts. Functional chrome plating includes hard chrome plating, porous chrome, black chrome, opal chrome and so on.
Hard chrome layer is mainly used for various measuring calipers, gauges, cutting tools and various types of shaft, loose hole chrome layer is mainly used for cylinder cavity piston failure; The black chrome layer is used for parts that need a dull surface and wear resistance, such as aviation instruments, optical instruments, photographic equipment, etc. Opalescent chromium is mainly used in various measuring tools.
5. Tin plating
Compared to the steel substrate, tin is a negative polar coating, while compared to the copper substrate, it is an anode coating. The tinning layer is mainly used as the protective layer of thin plate in the can industry, and most of the malleable iron skin is made of iron plate tinning. Another major use of tin coatings is in the electronics and power industries.
6, alloy plating
In a solution, two or more metal ions are co-precipitated on the cathode to form a uniform fine coating process called alloy plating.
Alloy electroplating is superior to single metal electroplating in crystal density, porosity, color, hardness, corrosion resistance, wear resistance, magnetic conductivity, wear resistance and high temperature resistance.
There are more than 240 kinds of electroplating alloys, but less than 40 kinds are actually used in production. It is generally divided into three categories: protective alloy coating, decorative alloy coating and functional alloy coating.
Widely used in aviation, aerospace, navigation, automobile, mining, military, instruments, meters, visual hardware, tableware, Musical Instruments and other industries.
In addition to the above, there are other chemical plating, composite plating, non-metal plating, gold plating, silver plating and so on.
What is polishing?
The surface of the items processed by CNC machining or 3D printing is sometimes rough, and the surface requirements of the products are high, so they need to be polished.
Polishing refers to the use of mechanical, chemical or electrochemical action to reduce the surface roughness of the workpiece in order to obtain a bright, flat surface processing method.
Polishing can not improve the dimensional accuracy or geometric accuracy of the workpiece, but for the purpose of obtaining a smooth surface or mirror gloss, and sometimes to eliminate gloss (extinction).
Several common polishing methods are described below:
01. Mechanical polishing
Mechanical polishing is by cutting, plastic deformation of the surface of the material to remove the polished convex and smooth surface polishing method, the general use of whetstone strip, wool wheel, sandpaper, etc., mainly manual operation, surface quality requirements can be used to super-fine polishing method.
Super finishing polishing is the use of special grinding tools, in the polishing liquid containing abrasive, tightly pressed on the workpiece to be machined surface, for high-speed rotation. This method is often used in optical lens molds.
02. Chemical polishing
Chemical polishing is to dissolve the microscopic protruding part of the surface of the material in the chemical medium preferentially than the concave part, so as to obtain a smooth surface.
The main advantage of this method is that it does not require complex equipment, can polish the workpiece with complex shape, and can polish many workpieces at the same time, with high efficiency.
The core problem of chemical polishing is the preparation of polishing liquid.
03. Electrolytic polishing
The basic principle of electrolytic polishing is the same as that of chemical polishing, that is, the surface is smooth by selectively dissolving small protruding parts on the surface of the material.
Compared with chemical polishing, the effect of cathode reaction can be eliminated and the effect is better.
04. Ultrasonic polishing
The workpiece is put into the abrasive suspension and placed together in the ultrasonic field, and the abrasive is ground and polished on the workpiece surface by relying on the oscillation of the ultrasonic wave.
Ultrasonic processing macroscopic force is small, will not cause workpiece deformation, but tooling production and installation is more difficult.
05. Fluid polishing
Fluid polishing relies on high-speed flowing liquid and the abrasive particles it carries to wash the surface of the workpiece to achieve the purpose of polishing.
Common methods are: abrasive jet processing, liquid jet processing, hydrodynamic grinding and so on. Hydrodynamic grinding is driven by hydraulic pressure to make the liquid medium carrying abrasive particles flow through the surface of the workpiece at high speed.
The medium is mainly made of special compounds with good flow under low pressure and mixed with abrasives, which can be silicon carbide powder.
06. Magnetic grinding polishing
Magnetic grinding and polishing is the use of magnetic abrasive under the action of magnetic field to form an abrasive brush, grinding the workpiece.
This method has the advantages of high processing efficiency, good quality, easy control of processing conditions and good working conditions.
The above are 6 common polishing processe.
HONSCN Precision has been a professional CNC machining manufacturer for 20 years. Cooperation with more than 1,000 enterprises, deep technology accumulation, senior technician team, welcome to consult customized processing!Customer service
First of all, surface treatment is not suitable for all CNC processing products, some products can be directly used after processing, and some need to be hand-polished, electroplating, oxidation, radium carving, screen printing, powder spraying and other special processes. Here are some things you should know about surface treatment.
1, improve product accuracy; After the product processing is completed, some products have a rough surface and leave a large residual stress, which will reduce the accuracy of the product and affect the precision of the match between the parts. In this case, the product surface treatment is required.
2, provide product wear resistance; If the parts usually use scenarios are interacting with other parts, long-term use will increase part wear, which also requires processing of the product surface to extend the service life of the parts.
3, improve the corrosion resistance of the product; Parts used for a long time in highly corrosive places require special surface treatment, requiring polishing and spraying of anti-corrosion materials. Improve corrosion resistance and service life of the product.
The above three points are the prerequisites for surface processing after CNC precision parts processing, and several surface treatment methods will be introduced below.
What is electroplating? What are the types and applications of electroplating?
01. What is electroplating?
Electroplating refers to the surface engineering technology of obtaining a solid metal film on the surface of the substrate by electrolysis in a salt solution containing the metallized group, with the metallized group as the cathode and the metallized group or other inert conductor as the anode under the action of direct current.
02. Why electroplate?
The purpose of electroplating is to improve the appearance of the material, while giving the surface of the material a variety of physical and chemical properties, such as corrosion resistance, decorative, wear resistance, brazing and electrical, magnetic, optical properties.
03. What are the types and applications of electroplating?
1, galvanized
The galvanized layer is of high purity and is an anodic coating. The zinc layer plays a mechanical and electrochemical protective role on the steel matrix.
Therefore, galvanized layer is widely used in machinery, hardware, electronics, instruments, light industry and other aspects, is one of the most widely used plating species.
2. Copper plating
The copper coating is a cathode polar coating, which can only play a mechanical protection role on the base metal. The copper plating layer is usually not used as a protective decorative coating alone, but as the bottom or middle layer of the coating to improve the adhesion between the surface coating and the base metal.
In the field of electronics, such as through hole copper plating on printed circuit boards, as well as hardware technology, crafts, furniture decoration and other fields.
3. Nickel plating
Nickel plating layer is a negative polarity protective layer, which only has a mechanical protection effect on the base metal. In addition to the direct use of some medical devices and battery shells, the nickel-plated layer is often used as the bottom or middle interval layer, which is widely used in daily hardware, light industry, home appliances, machinery and other industries.
4. Chrome plating
The chromium-plated layer is a negative polarity coating, which only plays a mechanical protection role. Decorative chrome plating, the bottom layer is generally polished or electrodeposited bright coating.
Widely used in instruments, meters, daily hardware, household appliances, aircraft, automobiles, motorcycles, bicycles and other exposed parts. Functional chrome plating includes hard chrome plating, porous chrome, black chrome, opal chrome and so on.
Hard chrome layer is mainly used for various measuring calipers, gauges, cutting tools and various types of shaft, loose hole chrome layer is mainly used for cylinder cavity piston failure; The black chrome layer is used for parts that need a dull surface and wear resistance, such as aviation instruments, optical instruments, photographic equipment, etc. Opalescent chromium is mainly used in various measuring tools.
5. Tin plating
Compared to the steel substrate, tin is a negative polar coating, while compared to the copper substrate, it is an anode coating. The tinning layer is mainly used as the protective layer of thin plate in the can industry, and most of the malleable iron skin is made of iron plate tinning. Another major use of tin coatings is in the electronics and power industries.
6, alloy plating
In a solution, two or more metal ions are co-precipitated on the cathode to form a uniform fine coating process called alloy plating.
Alloy electroplating is superior to single metal electroplating in crystal density, porosity, color, hardness, corrosion resistance, wear resistance, magnetic conductivity, wear resistance and high temperature resistance.
There are more than 240 kinds of electroplating alloys, but less than 40 kinds are actually used in production. It is generally divided into three categories: protective alloy coating, decorative alloy coating and functional alloy coating.
Widely used in aviation, aerospace, navigation, automobile, mining, military, instruments, meters, visual hardware, tableware, Musical Instruments and other industries.
In addition to the above, there are other chemical plating, composite plating, non-metal plating, gold plating, silver plating and so on.
What is polishing?
The surface of the items processed by CNC machining or 3D printing is sometimes rough, and the surface requirements of the products are high, so they need to be polished.
Polishing refers to the use of mechanical, chemical or electrochemical action to reduce the surface roughness of the workpiece in order to obtain a bright, flat surface processing method.
Polishing can not improve the dimensional accuracy or geometric accuracy of the workpiece, but for the purpose of obtaining a smooth surface or mirror gloss, and sometimes to eliminate gloss (extinction).
Several common polishing methods are described below:
01. Mechanical polishing
Mechanical polishing is by cutting, plastic deformation of the surface of the material to remove the polished convex and smooth surface polishing method, the general use of whetstone strip, wool wheel, sandpaper, etc., mainly manual operation, surface quality requirements can be used to super-fine polishing method.
Super finishing polishing is the use of special grinding tools, in the polishing liquid containing abrasive, tightly pressed on the workpiece to be machined surface, for high-speed rotation. This method is often used in optical lens molds.
02. Chemical polishing
Chemical polishing is to dissolve the microscopic protruding part of the surface of the material in the chemical medium preferentially than the concave part, so as to obtain a smooth surface.
The main advantage of this method is that it does not require complex equipment, can polish the workpiece with complex shape, and can polish many workpieces at the same time, with high efficiency.
The core problem of chemical polishing is the preparation of polishing liquid.
03. Electrolytic polishing
The basic principle of electrolytic polishing is the same as that of chemical polishing, that is, the surface is smooth by selectively dissolving small protruding parts on the surface of the material.
Compared with chemical polishing, the effect of cathode reaction can be eliminated and the effect is better.
04. Ultrasonic polishing
The workpiece is put into the abrasive suspension and placed together in the ultrasonic field, and the abrasive is ground and polished on the workpiece surface by relying on the oscillation of the ultrasonic wave.
Ultrasonic processing macroscopic force is small, will not cause workpiece deformation, but tooling production and installation is more difficult.
05. Fluid polishing
Fluid polishing relies on high-speed flowing liquid and the abrasive particles it carries to wash the surface of the workpiece to achieve the purpose of polishing.
Common methods are: abrasive jet processing, liquid jet processing, hydrodynamic grinding and so on. Hydrodynamic grinding is driven by hydraulic pressure to make the liquid medium carrying abrasive particles flow through the surface of the workpiece at high speed.
The medium is mainly made of special compounds with good flow under low pressure and mixed with abrasives, which can be silicon carbide powder.
06. Magnetic grinding polishing
Magnetic grinding and polishing is the use of magnetic abrasive under the action of magnetic field to form an abrasive brush, grinding the workpiece.
This method has the advantages of high processing efficiency, good quality, easy control of processing conditions and good working conditions.
The above are 6 common polishing processe.
HONSCN Precision has been a professional CNC machining manufacturer for 20 years. Cooperation with more than 1,000 enterprises, deep technology accumulation, senior technician team, welcome to consult customized processing!Customer service
June 17, 2024 - In recent years, the CNC custom machining industry is booming at an unprecedented rate, constantly showing exciting new trends and new opportunities.
With the rapid development of advanced technology, the CNC custom machining industry is taking great strides in the direction of high intelligence. The application of innovative technologies such as intelligent sensors, intelligent monitoring systems and automated programming software makes the processing process more accurate, efficient and reliable. Many enterprises have increased investment in intelligent equipment, such as Honscn introduced the most advanced intelligent machining center, not only to achieve unattended long-term continuous operation, but also to analyze data in real time, optimize processing parameters, greatly improving production efficiency and product quality.
In terms of customization, the continuous growth of market demand is driving the in-depth development of the industry. Today, consumers are increasingly hungry for personalized products, whether in aerospace, automotive manufacturing or electronic devices, there is a high demand for unique components and products. CNC custom processing enterprises respond positively, through flexible production mode and exquisite technology, to meet the customer's various creative customization needs. Honscn has successfully created exclusive high-precision parts for many well-known enterprises by virtue of its excellent customization capabilities, and has won widespread praise and market share.
Digital transformation has also become one of the key trends in the CNC custom machining industry. With technologies such as big data, cloud computing and the Internet of Things, enterprises can achieve comprehensive monitoring and management of production processes, from order receipt, process design to production and processing and quality inspection, and can achieve digital collaboration and optimization. At the same time, digitization also provides enterprises with a huge amount of data resources. By analyzing these data, enterprises can better understand the market dynamics and customer needs, so that they can make more informed decisions. Honscn uses the digital platform to achieve efficient docking with suppliers and customers, greatly shortening the production cycle, and enhancing the competitiveness of the enterprise.
In addition, the concept of green sustainable development is also deeply affecting the CNC custom processing industry. Enterprises are paying more and more attention to energy conservation and emission reduction, using environmentally friendly materials and green processes. Many companies have begun to develop and apply energy-saving equipment to reduce energy consumption and waste emissions by optimizing processing processes. For example, Honscn is committed to developing new environmentally friendly processing technologies, which not only reduces the impact on the environment, but also brings good economic and social benefits to the enterprise.
Industry experts pointed out that the future CNC custom machining industry will continue to accelerate on the road of intelligence, customization, digitalization and green. This requires not only the continuous technological innovation and management upgrading of enterprises, but also the joint support and efforts of the government, scientific research institutions and all sectors of society. The government should increase policy support and capital investment for the industry and encourage enterprises to carry out R&D and innovation activities. Scientific research institutions should strengthen cooperation with enterprises to promote the transformation and application of scientific and technological achievements; all sectors of society should also improve their awareness and attention to the industry and create a good atmosphere for its development.
One notable example is Honscn, which recently utilized CNC custom machining to create intricate components for the aerospace industry. Their highly precise manufacturing process enabled the production of lightweight yet durable parts that are crucial for aircraft performance. These custom parts not only met the strictest quality standards but also contributed to enhanced fuel efficiency and overall safety.
Another case is Honscn in the medical field. They employed CNC custom machining to fabricate custom surgical instruments with exacting specifications. The resulting tools offer surgeons greater precision and control during complex procedures, improving patient outcomes and care.
In the automotive sector, Honscn used CNC custom machining to produce unique engine parts that optimized engine performance and efficiency. These custom-engineered components gave their vehicles a competitive edge in the market.
Here are some trends in the CNC custom machining industry
Technology upgrading: The CNC custom machining industry will continue to introduce new technologies, such as artificial intelligence, Internet of Things, big data, etc., to improve production efficiency, processing accuracy and quality.
Increased automation: With the development of automation technology, CNC custom machining equipment will become more intelligent and automated, enabling automated production, monitoring and adjustment.
Increased demand for customization: Increasing consumer demand for personalized products will drive the CNC custom machining industry to become more flexible and diversified to meet the needs of different customers.
Green manufacturing: Increased environmental awareness will encourage the CNC custom machining industry to adopt more environmentally friendly materials and processes, reducing the impact on the environment.
Industry consolidation: As market competition intensifies, there may be consolidation in the CNC custom machining industry, and some small enterprises may be acquired or merged by large enterprises to improve market competitiveness.
High-end development: The CNC custom machining industry will gradually develop to high-end, producing higher precision and more complex products to meet the needs of high-end fields such as aerospace and medical.
Global layout: In order to reduce costs and expand the market, CNC custom machining companies may be laid out on a global scale to establish production bases and sales networks.
Some of Honscn's advantages in CNC machining
High precision and high quality: We have advanced CNC equipment and exquisite technology, to ensure that the processed products have high precision and stable quality, to meet a variety of strict standards and requirements.
Efficient production capacity: Through optimized processing process and automated equipment, we have fast and efficient production capacity, can deliver customer orders in time, shorten the production cycle, and improve customer satisfaction.
Rich processing experience: Over the years, we have focused on the field of CNC machining and accumulated rich industry experience. Whether it is complex parts or special workpieces, we can cope with it freely and provide reliable processing solutions.
Customized services: According to the individual needs of customers, flexible adjustment of processing programs to achieve unique customized production to meet the diverse needs of different customers in different fields.
Strict quality control: A sound quality control system has been established, from raw material procurement to processing and then to finished product inspection, layers of control to ensure that each product achieves excellent quality.
Advanced technical team: Our technical team continues to learn and explore the latest technologies, and can apply new technologies to production in a timely manner to maintain a leading position in the industry.
Cost benefit advantage: Through optimizing production management and resource allocation, effectively control costs under the premise of ensuring quality, and provide customers with cost-effective products and services.
Good customer service: always uphold the concept of customer first, provide a full range of customer service, maintain close communication with customers, solve customer problems in a timely manner, and establish long-term stable cooperative relations.
Innovation ability: Encourage innovative thinking, can constantly improve processing technology and methods, to provide customers with more innovative and competitive products.
Stable supply chain: We have established long-term cooperative relations with high-quality raw material suppliers to ensure the stable supply of raw materials and provide a strong guarantee for production.
You can trust Honscn！！！Get a quote
With the rapid development of advanced technology, the CNC custom machining industry is taking great strides in the direction of high intelligence. The application of innovative technologies such as intelligent sensors, intelligent monitoring systems and automated programming software makes the processing process more accurate, efficient and reliable. Many enterprises have increased investment in intelligent equipment, such as Honscn introduced the most advanced intelligent machining center, not only to achieve unattended long-term continuous operation, but also to analyze data in real time, optimize processing parameters, greatly improving production efficiency and product quality.
In terms of customization, the continuous growth of market demand is driving the in-depth development of the industry. Today, consumers are increasingly hungry for personalized products, whether in aerospace, automotive manufacturing or electronic devices, there is a high demand for unique components and products. CNC custom processing enterprises respond positively, through flexible production mode and exquisite technology, to meet the customer's various creative customization needs. Honscn has successfully created exclusive high-precision parts for many well-known enterprises by virtue of its excellent customization capabilities, and has won widespread praise and market share.
Digital transformation has also become one of the key trends in the CNC custom machining industry. With technologies such as big data, cloud computing and the Internet of Things, enterprises can achieve comprehensive monitoring and management of production processes, from order receipt, process design to production and processing and quality inspection, and can achieve digital collaboration and optimization. At the same time, digitization also provides enterprises with a huge amount of data resources. By analyzing these data, enterprises can better understand the market dynamics and customer needs, so that they can make more informed decisions. Honscn uses the digital platform to achieve efficient docking with suppliers and customers, greatly shortening the production cycle, and enhancing the competitiveness of the enterprise.
In addition, the concept of green sustainable development is also deeply affecting the CNC custom processing industry. Enterprises are paying more and more attention to energy conservation and emission reduction, using environmentally friendly materials and green processes. Many companies have begun to develop and apply energy-saving equipment to reduce energy consumption and waste emissions by optimizing processing processes. For example, Honscn is committed to developing new environmentally friendly processing technologies, which not only reduces the impact on the environment, but also brings good economic and social benefits to the enterprise.
Industry experts pointed out that the future CNC custom machining industry will continue to accelerate on the road of intelligence, customization, digitalization and green. This requires not only the continuous technological innovation and management upgrading of enterprises, but also the joint support and efforts of the government, scientific research institutions and all sectors of society. The government should increase policy support and capital investment for the industry and encourage enterprises to carry out R&D and innovation activities. Scientific research institutions should strengthen cooperation with enterprises to promote the transformation and application of scientific and technological achievements; all sectors of society should also improve their awareness and attention to the industry and create a good atmosphere for its development.
One notable example is Honscn, which recently utilized CNC custom machining to create intricate components for the aerospace industry. Their highly precise manufacturing process enabled the production of lightweight yet durable parts that are crucial for aircraft performance. These custom parts not only met the strictest quality standards but also contributed to enhanced fuel efficiency and overall safety.
Another case is Honscn in the medical field. They employed CNC custom machining to fabricate custom surgical instruments with exacting specifications. The resulting tools offer surgeons greater precision and control during complex procedures, improving patient outcomes and care.
In the automotive sector, Honscn used CNC custom machining to produce unique engine parts that optimized engine performance and efficiency. These custom-engineered components gave their vehicles a competitive edge in the market.
Here are some trends in the CNC custom machining industry
Technology upgrading: The CNC custom machining industry will continue to introduce new technologies, such as artificial intelligence, Internet of Things, big data, etc., to improve production efficiency, processing accuracy and quality.
Increased automation: With the development of automation technology, CNC custom machining equipment will become more intelligent and automated, enabling automated production, monitoring and adjustment.
Increased demand for customization: Increasing consumer demand for personalized products will drive the CNC custom machining industry to become more flexible and diversified to meet the needs of different customers.
Green manufacturing: Increased environmental awareness will encourage the CNC custom machining industry to adopt more environmentally friendly materials and processes, reducing the impact on the environment.
Industry consolidation: As market competition intensifies, there may be consolidation in the CNC custom machining industry, and some small enterprises may be acquired or merged by large enterprises to improve market competitiveness.
High-end development: The CNC custom machining industry will gradually develop to high-end, producing higher precision and more complex products to meet the needs of high-end fields such as aerospace and medical.
Global layout: In order to reduce costs and expand the market, CNC custom machining companies may be laid out on a global scale to establish production bases and sales networks.
Some of Honscn's advantages in CNC machining
High precision and high quality: We have advanced CNC equipment and exquisite technology, to ensure that the processed products have high precision and stable quality, to meet a variety of strict standards and requirements.
Efficient production capacity: Through optimized processing process and automated equipment, we have fast and efficient production capacity, can deliver customer orders in time, shorten the production cycle, and improve customer satisfaction.
Rich processing experience: Over the years, we have focused on the field of CNC machining and accumulated rich industry experience. Whether it is complex parts or special workpieces, we can cope with it freely and provide reliable processing solutions.
Customized services: According to the individual needs of customers, flexible adjustment of processing programs to achieve unique customized production to meet the diverse needs of different customers in different fields.
Strict quality control: A sound quality control system has been established, from raw material procurement to processing and then to finished product inspection, layers of control to ensure that each product achieves excellent quality.
Advanced technical team: Our technical team continues to learn and explore the latest technologies, and can apply new technologies to production in a timely manner to maintain a leading position in the industry.
Cost benefit advantage: Through optimizing production management and resource allocation, effectively control costs under the premise of ensuring quality, and provide customers with cost-effective products and services.
Good customer service: always uphold the concept of customer first, provide a full range of customer service, maintain close communication with customers, solve customer problems in a timely manner, and establish long-term stable cooperative relations.
Innovation ability: Encourage innovative thinking, can constantly improve processing technology and methods, to provide customers with more innovative and competitive products.
Stable supply chain: We have established long-term cooperative relations with high-quality raw material suppliers to ensure the stable supply of raw materials and provide a strong guarantee for production.
You can trust Honscn！！！Get a quote
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