About the Client
Client Background:
The client is a well-known high-end automotive design and manufacturing company in the United States, focusing on building high-performance, luxury vehicles. Its products are known for innovative design, excellent performance and detailed craftsmanship, and it has extremely high requirements for the technical capabilities, response speed and quality control of supply chain partners.
Opportunity for cooperation:
The client chose us among three suppliers because of our rapid response and precise problem-solving capabilities demonstrated in the initial project. Since the cooperation, we have continued to provide them with automotive parts, including structural parts, decorative parts and core mechanical components.
Project Introduction
Product Type: Red, Orange, Blue Aluminum CNC Processing Components
Application Scenarios: High-end Automotive Interiors, Suspension Systems, and Transmission Components
Core Requirements:
- Multi-color surface treatment, high color saturation and durability
- Sharp edge design must be retained in certain corners
- Strict dimensional accuracy and mechanical performance requirements
Challenges and Solutions
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Sharp edge design challenge
- Customer demand: The customer insisted on retaining sharp edges at the corners of the components to match the overall design aesthetics, but traditional processing can easily lead to edge cracking or safety hazards.
- Solution:
- Use high-speed CNC precision milling technology, with customized tools to optimize cutting paths and reduce edge burrs.
- Introduce 3D contour detection to ensure accurate edge angles, and verify structural strength through stress analysis to balance aesthetics and safety.
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Multicolor anodizing process
- Customer requirements: Red, orange and blue colors need to be evenly covered and meet the weather resistance standards of the automotive industry.
- Solution:
- Anodizing is carried out in stages to achieve color consistency by controlling the electrolyte concentration and current parameters.
- Adding surface sealing treatment improves corrosion resistance and wear resistance, ensuring that it will not fade after long-term outdoor use.
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Pressure for fast delivery
- Customer demand: Urgent orders require shortened production cycles while ensuring quality.
- Solution:
- Enable concurrent engineering to optimize the processing flow simultaneously during the drawing confirmation phase.
- Use the intelligent production scheduling system to dynamically adjust equipment resources and shorten the production cycle by 30%.
Parts manufacturing process
- Material selection: Aviation-grade 6061-T6 aluminum alloy is used to ensure lightweight and high strength.
- CNC machining: Five-axis linkage machining center achieves high-precision molding of complex curved surfaces and sharp angles.
- Surface treatment: Multi-color anodizing + transparent varnish protection, glossiness reaches more than 85°.
- Quality inspection standards: Three-coordinate measuring machine detects dimensional accuracy (±0.02mm), and salt spray test verifies corrosion resistance (≥500 hours).
![Customized aluminum CNC machining components for high-end American automobile manufacturers 2]()
Project Results and Customer Feedback
Customer Comments:
"Through efficient collaboration with the team, we not only achieved design innovation, but also delivered it ahead of schedule and within budget. The perfect presentation of the sharp edges proved their technical strength."
Subsequent cooperation: The customer added 5 new aluminum parts orders.
If you are also facing the challenges of precision metal processing - whether it is sharp edge design, multi-color surface treatment, or efficient production of complex structural parts, Honscn precision manufacturing team can provide you with customized solutions. With 20 years of industry experience and advanced equipment, we have served 500+ high-end manufacturing companies around the world, from prototype development to large-scale production, ensuring quality and delivery efficiency throughout the process.
Contact us now for free technical consultation and quotation, so that your innovative design can be implemented faster!
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