Guide to Buy Aluminum Parts Cnc Machining in HONSCN
During the production of aluminum parts cnc machining, Honscn Co.,Ltd divides the quality control process into four inspection stages. 1. We check all incoming raw materials before usage. 2. We perform inspections during the manufacturing process and all manufacturing data are recorded for future reference. 3. We check the finished product according to the quality standards. 4. Our QC team will randomly check in the warehouse before shipment.
HONSCN has significantly grown throughout the years to meet the demands of customers. We are very responsive, pay attention to details and are very conscious about building a long-term relationship with customers. Our products are competitive and the quality is at a high level, creating benefits to customers' business. 'My business relationship and cooperation with HONSCN is a great experience.' One of our customers says.
At Honscn, the customer service occupies the same important position as our aluminum parts cnc machining. We are capable of customizing the products with various specifications and styles. And we also can make samples based on the specific requirements.
Shenzhen Honsc Precision is a professional manufacturer of screw, standoff,nut and others fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product internal structure design and engineers, as well as a professional packaging team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.
• We will provide samples with regular colors, regular functions, no brand printing and PE bag packaging to confirm the styles and basic parameters for customers
• After receiving the regular samples, customers will arrange the size and magnetic test, After confirming that the size are approval, we will arrange second sampling when the customer needs us to improve the product function magnetic. The following are the details required by the customer and we provide redesign to meet requirment.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• After receiving T2 samples (designated special size and magnetic adjustment, etc.), customer arrange tests again. If confirmed the sample okay, the customer needs us to provide the certificates of this product conforming to EU standards, such as RoHS and MSDS before placing order. And the list of CE compliance statements as follows. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as color, size, function and other details of the final sample.
After the package such as qty, card, shipping mark etc. are provided by customer, we starts to arrange the master production. After all the goods finished, send picture to customer for approval. We promise the packaging is same as customer requested, master products are exactly the same as the final samples. The following photos of the master shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
• We will provide samples with regular colors, regular functions, no brand printing and PE bag packaging to confirm the styles and basic parameters for customers
• After receiving the regular samples, customers will arrange the size and magnetic test, After confirming that the size are approval, we will arrange second sampling when the customer needs us to improve the product function magnetic. The following are the details required by the customer and we provide redesign to meet requirment.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• After receiving T2 samples (designated special size and magnetic adjustment, etc.), customer arrange tests again. If confirmed the sample okay, the customer needs us to provide the certificates of this product conforming to EU standards, such as RoHS and MSDS before placing order. And the list of CE compliance statements as follows. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as color, size, function and other details of the final sample.
After the package such as qty, card, shipping mark etc. are provided by customer, we starts to arrange the master production. After all the goods finished, send picture to customer for approval. We promise the packaging is same as customer requested, master products are exactly the same as the final samples. The following photos of the master shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
Shenzhen Honscn is a professional manufacturer of CNC Machine Parts, Auto Lathe Machine Parts, and Screw Fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product design and engineers, as well as a professional QC team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.
• We can make offcial drawings based on customer request, or customer will provide their drawings for us to quote price and make samples for approval.
• After receiving the samples, customers will do a test for the material, size and tolerance. If customer need to change the size or material, we can arrange second samples for approval. Until customer approved the samples, then we will confirm large order.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• If confirmed the sample okay, the customer needs us to provide the Mill Test Crtificate of this product conforming to EU standards, such as CE, RoHS, REACH before placing order. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as material, size, tolerance, surface finish and other details of the final sample.
After the package such as qty, label, shipping mark etc. are provided by customer, we starts to arrange the mass production. After all the goods finished, send pictures to customer for approval. We promise the packag is same as customer requested, mass products are exactly the same as the final samples. The following photos of the shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
• We can make offcial drawings based on customer request, or customer will provide their drawings for us to quote price and make samples for approval.
• After receiving the samples, customers will do a test for the material, size and tolerance. If customer need to change the size or material, we can arrange second samples for approval. Until customer approved the samples, then we will confirm large order.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• If confirmed the sample okay, the customer needs us to provide the Mill Test Crtificate of this product conforming to EU standards, such as CE, RoHS, REACH before placing order. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as material, size, tolerance, surface finish and other details of the final sample.
After the package such as qty, label, shipping mark etc. are provided by customer, we starts to arrange the mass production. After all the goods finished, send pictures to customer for approval. We promise the packag is same as customer requested, mass products are exactly the same as the final samples. The following photos of the shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
Comparative detection of automobile lamps with three-dimensional scanner
one Industry status
The customer's product is the car lamp. It is difficult to scan the lamp. Because many places on the lamp are transparent, and the laser of the scanner is transparent, it is difficult to scan.
two Limitations of customers' current testing methods
For this car lamp, the customer doesn't have any effective measurement means, and then the customer comes to us. We use hscan handheld 3D laser scanner to help them scan and measure. During the scanning process, we will spray white powder on the transparent part of the object, and through processing, present the data required by the customer completely, and submit the comparison results to the customer.
Firstly, quickly paste the positioning mark point on the scanned air conditioner, spray the lamp with white powder, and then scan the tested part as a whole through non-contact three-dimensional laser scanning, and carefully scan the details. Finally, compare and adjust the obtained data, and make a test report.
two Required instrument and model
Hscan handheld 3D laser scanner Prince series.
three Scanner working hours
It takes 2 minutes to paste the marked points;
Data post-processing and comparison report for ten minutes.
1 scan data
For this kind of car lamp, the hand-held three-dimensional laser scanner has incomparable advantages: first, the point non-contact scanning has no limit on the size of the measured workpiece; Secondly, hand-held scanning, the workpiece does not need to be fixed, and there is no need to specially design the detection fixture, so it can be inspected on arrival. By using our three-dimensional scanner, customers shorten the detection cycle and reduce the detection cost.
Reverse / comparative product display
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one Industry status
The customer's product is the car lamp. It is difficult to scan the lamp. Because many places on the lamp are transparent, and the laser of the scanner is transparent, it is difficult to scan.
two Limitations of customers' current testing methods
For this car lamp, the customer doesn't have any effective measurement means, and then the customer comes to us. We use hscan handheld 3D laser scanner to help them scan and measure. During the scanning process, we will spray white powder on the transparent part of the object, and through processing, present the data required by the customer completely, and submit the comparison results to the customer.
Firstly, quickly paste the positioning mark point on the scanned air conditioner, spray the lamp with white powder, and then scan the tested part as a whole through non-contact three-dimensional laser scanning, and carefully scan the details. Finally, compare and adjust the obtained data, and make a test report.
two Required instrument and model
Hscan handheld 3D laser scanner Prince series.
three Scanner working hours
It takes 2 minutes to paste the marked points;
Data post-processing and comparison report for ten minutes.
1 scan data
For this kind of car lamp, the hand-held three-dimensional laser scanner has incomparable advantages: first, the point non-contact scanning has no limit on the size of the measured workpiece; Secondly, hand-held scanning, the workpiece does not need to be fixed, and there is no need to specially design the detection fixture, so it can be inspected on arrival. By using our three-dimensional scanner, customers shorten the detection cycle and reduce the detection cost.
Reverse / comparative product display
lw
Nowadays, smart phones have changed from plastic back cover to thin metal body. Although the smart appearance attracts consumers, the production process of mobile phone case parts suppliers is more difficult. Only because the cutting and processing of the case requires quite high precision, even if it is only a small deviation, it may cause workpiece scrapping and erode profits.
In order to improve the yield of CNC processing, mobile phone box manufacturers are often forced to change tools frequently to ensure that CNC machines maintain a normal production beat, but this leads to an increase in the cost of consumables and also affects profits. In addition, the mobile phone case processing industry attaches great importance to the production rate, for fear that the sudden failure of CNC cutting machine will lead to negative chain reactions such as production capacity decline and delivery delay, which will damage customer satisfaction and goodwill. Therefore, it allocates manpower to carry out regular inspection and entrusts outsourcers to provide second-line maintenance support, but these methods are passive, It is difficult to effectively deal with abnormal conditions at the first time.
Mobile phone case is one of the cases of CNC machine application. CNC cutting is widely used in various processing and manufacturing, and various suppliers are facing a similar profit defense war. Xu Changyi, manager of Linghua technology measurement and automation products division, believes that whether you want to improve the machining accuracy or increase the productivity, the axe bottom salary drawing plan is to monitor the cutting process, especially the vibration monitoring, mainly because once the vibration value of the machine rises beyond the reasonable range due to imbalance, resonance or misalignment, It is easy to affect the operation of the machine, resulting in fault shutdown.
PC based monitoring solution is better than PLC solution to capture fine vibration signals
If the CNC processing machine can be endowed with intelligence and built with a set of full-time vibration monitoring mechanism, it can diagnose the health state of the machine at any time. Instead of waiting for the output of the final finished product and judging the cause of the abnormality afterwards, it can detect the unusual state of the processing machine in real time through preventive detection in advance and take corresponding treatment measures quickly, Including optimizing and adjusting processing parameters (such as changing spindle speed), or changing tools, etc. to solve small deviations immediately and avoid causing major disasters in the future.
It can not be denied that the cutting vibration monitoring of CNC machining machines is not a new topic at this moment. In the past, there were some PLC solutions with the demand of simplicity and convenience, which boasted that as long as the CNC machine was connected, it could produce utility quickly; Therefore, it is inevitable that some people wonder why PC based monitoring scheme is needed since PLC is available to assist in cutting vibration monitoring?
The so-called devil lies in the details. Some subtle vibration signals or high-frequency signals reflect some facts to some extent. It may be that the connecting mechanism begins to be unbalanced, the rotating spindle bearing ball breaks and affects the transmission power, or the fasteners become loose, which means that the CNC machining machine begins to "get sick", and the symptoms are different with the different machine characteristics; These subtle and changeable signs are not easy to capture by virtue of the PLC solution with the characteristics of low sampling rate, supporting limited bandwidth range and fixed algorithm. If the CNC monitoring solution can capture small changes and help users quickly grasp the key factors that may lead to reduced accuracy or capacity decline, they can respond as soon as possible.
In view of this, Linghua launched a cutting vibration monitoring scheme called mcm-100, which boasts that it can carry out 24-hour continuous data acquisition and vibration measurement for rotating transfer machinery and equipment under the condition of high precision and high sampling rate, and integrate the functions of data collection, vibration analysis and calculation, operation, Internet access and so on, Assist CNC machine users to successfully solve various challenges faced by traditional cutting process, and endow CNC machine with intelligence in the most relaxed and burden-free way.Achieve the wonderful effect of preventive maintenance through high-precision monitoring
Xu Changyi explained that generally speaking, there are three detection situations that CNC machines most want to establish. One is "spindle vibration detection", which aims to monitor the vibration of the spindle during cutting. The method is to directly measure the RMS value of the time domain signal. If it exceeds the critical value, reduce the speed or stop running; The second is "bearing quality diagnostic tic", which is intended to diagnose the health status of bearings. It is carried out when CNC does not perform cutting and only idles at high speed; The third is "spindle collision detection", which is used to detect the spindle collision. When the vibration wave pattern meets some default conditions, it is judged that the collision has occurred, and the spindle movement is stopped immediately.
The above situations 1 and 2 are closely related to the accuracy and bandwidth range of vibration signals. PLC solutions can capture very little information, which is difficult to help users establish contingency strategies; In contrast, mcm-100 not only has 24 bit high resolution capability (generally falling in the range of 12 or 16 bit), but also can capture high-frequency signals with a sampling rate of up to 128ks / S (generally only supporting 20Ks / s or even lower), so as to provide users with more vibration analysis materials.New business opportunities for CNC machine equipment manufacturers
On the other hand, the cutting vibration monitoring scheme can also create new business opportunities for CNC machine equipment manufacturers. As CNC machine equipment suppliers are exposed to a large amount of vibration information, once combined with big data analysis, they have a more thorough understanding of the correlation between signal changes and machine failures. CNC machine equipment suppliers can make good use of the accumulated knowledge assets, give birth to value-added services, and even adjust their business model from selling out equipment to selling machine operation hours, Establish long-term stable income. According to Linghua technology, the operator of PC based cutting vibration monitoring scheme, the vibration monitoring scheme has entered the landing stage and has been adopted by various well-known CNC tool machine manufacturers, and its demand has increased significantly in 2017, which shows that both CNC processors and CNC tool machine manufacturers have increasingly keen demand for CNC cutting vibration monitoring scheme.
In order to improve the yield of CNC processing, mobile phone box manufacturers are often forced to change tools frequently to ensure that CNC machines maintain a normal production beat, but this leads to an increase in the cost of consumables and also affects profits. In addition, the mobile phone case processing industry attaches great importance to the production rate, for fear that the sudden failure of CNC cutting machine will lead to negative chain reactions such as production capacity decline and delivery delay, which will damage customer satisfaction and goodwill. Therefore, it allocates manpower to carry out regular inspection and entrusts outsourcers to provide second-line maintenance support, but these methods are passive, It is difficult to effectively deal with abnormal conditions at the first time.
Mobile phone case is one of the cases of CNC machine application. CNC cutting is widely used in various processing and manufacturing, and various suppliers are facing a similar profit defense war. Xu Changyi, manager of Linghua technology measurement and automation products division, believes that whether you want to improve the machining accuracy or increase the productivity, the axe bottom salary drawing plan is to monitor the cutting process, especially the vibration monitoring, mainly because once the vibration value of the machine rises beyond the reasonable range due to imbalance, resonance or misalignment, It is easy to affect the operation of the machine, resulting in fault shutdown.
PC based monitoring solution is better than PLC solution to capture fine vibration signals
If the CNC processing machine can be endowed with intelligence and built with a set of full-time vibration monitoring mechanism, it can diagnose the health state of the machine at any time. Instead of waiting for the output of the final finished product and judging the cause of the abnormality afterwards, it can detect the unusual state of the processing machine in real time through preventive detection in advance and take corresponding treatment measures quickly, Including optimizing and adjusting processing parameters (such as changing spindle speed), or changing tools, etc. to solve small deviations immediately and avoid causing major disasters in the future.
It can not be denied that the cutting vibration monitoring of CNC machining machines is not a new topic at this moment. In the past, there were some PLC solutions with the demand of simplicity and convenience, which boasted that as long as the CNC machine was connected, it could produce utility quickly; Therefore, it is inevitable that some people wonder why PC based monitoring scheme is needed since PLC is available to assist in cutting vibration monitoring?
The so-called devil lies in the details. Some subtle vibration signals or high-frequency signals reflect some facts to some extent. It may be that the connecting mechanism begins to be unbalanced, the rotating spindle bearing ball breaks and affects the transmission power, or the fasteners become loose, which means that the CNC machining machine begins to "get sick", and the symptoms are different with the different machine characteristics; These subtle and changeable signs are not easy to capture by virtue of the PLC solution with the characteristics of low sampling rate, supporting limited bandwidth range and fixed algorithm. If the CNC monitoring solution can capture small changes and help users quickly grasp the key factors that may lead to reduced accuracy or capacity decline, they can respond as soon as possible.
In view of this, Linghua launched a cutting vibration monitoring scheme called mcm-100, which boasts that it can carry out 24-hour continuous data acquisition and vibration measurement for rotating transfer machinery and equipment under the condition of high precision and high sampling rate, and integrate the functions of data collection, vibration analysis and calculation, operation, Internet access and so on, Assist CNC machine users to successfully solve various challenges faced by traditional cutting process, and endow CNC machine with intelligence in the most relaxed and burden-free way.Achieve the wonderful effect of preventive maintenance through high-precision monitoring
Xu Changyi explained that generally speaking, there are three detection situations that CNC machines most want to establish. One is "spindle vibration detection", which aims to monitor the vibration of the spindle during cutting. The method is to directly measure the RMS value of the time domain signal. If it exceeds the critical value, reduce the speed or stop running; The second is "bearing quality diagnostic tic", which is intended to diagnose the health status of bearings. It is carried out when CNC does not perform cutting and only idles at high speed; The third is "spindle collision detection", which is used to detect the spindle collision. When the vibration wave pattern meets some default conditions, it is judged that the collision has occurred, and the spindle movement is stopped immediately.
The above situations 1 and 2 are closely related to the accuracy and bandwidth range of vibration signals. PLC solutions can capture very little information, which is difficult to help users establish contingency strategies; In contrast, mcm-100 not only has 24 bit high resolution capability (generally falling in the range of 12 or 16 bit), but also can capture high-frequency signals with a sampling rate of up to 128ks / S (generally only supporting 20Ks / s or even lower), so as to provide users with more vibration analysis materials.New business opportunities for CNC machine equipment manufacturers
On the other hand, the cutting vibration monitoring scheme can also create new business opportunities for CNC machine equipment manufacturers. As CNC machine equipment suppliers are exposed to a large amount of vibration information, once combined with big data analysis, they have a more thorough understanding of the correlation between signal changes and machine failures. CNC machine equipment suppliers can make good use of the accumulated knowledge assets, give birth to value-added services, and even adjust their business model from selling out equipment to selling machine operation hours, Establish long-term stable income. According to Linghua technology, the operator of PC based cutting vibration monitoring scheme, the vibration monitoring scheme has entered the landing stage and has been adopted by various well-known CNC tool machine manufacturers, and its demand has increased significantly in 2017, which shows that both CNC processors and CNC tool machine manufacturers have increasingly keen demand for CNC cutting vibration monitoring scheme.
Shenzhen, China With an array of advanced machining equipments and a team of qualified and experienced technicians and engineers, Runsom Precision boasts of supplying custom machined parts to their industrial clients in a timely manner. According to the spokesperson of the company, they can ship the custom machining parts within 48 hours of receiving the order from the client.
The spokesperson reveals that they maintain a streamlined machining process that makes them capable of shipping China machining parts that precisely meet the specifications supplied by a client. By supplying precision and custom parts in a timely and regular manner, they allow their industrial clients to keep innovating and producing new goods to gain a competitive advantage in the market. They deliver precision machined components within the scheduled time for industries to carry out their production work continually and without any interruption.
According to the spokesperson, they enjoy an excellent reputation in the industry for their outstanding China machining service . They maintain high precision of all machined components, including the holes, axis and the center distance. Moreover, they employ multiple machines for different types of components to help achieve the highest possible degree of precision. The multiple-machining technique proves very important to reduce the production cost and also shortens the project duration. This also gives them the ability to process complex components that need to pass through different machining processes.
Not only cost and customization, but Runsom Precision also focuses on the quality when it comes to supplying CNC Machining parts . The spokesperson maintains that their machining process is strictly according to the ISO 9001:200 standards and the machining of each component is monitored for their quality. According to him, with a stringent quality control measure, they take extra care to make sure that defect free machined parts are delivered to the clients. Their custom machining ensures that clients get the product that exactly meets their specification.
To know more about their machining process, one can visit their website
About Runsom Precision
Runsom Precision Co. Ltd, established since 2005, is a professional, customized, high precision machined components manufacturer based in Shenzhen, China. With years of experience in the manufacturing and services of CNC machined parts, precision engineering components, custom machined parts, Precision CNC machining service, injection molding parts and die casting parts, the company has established a high reputation for their high quality and nice service. They are able to provide one-stop services from initial concept to finished products.
Contact:
Lucy Zhang (sales)
Company: Runsom precision co.,ltd
Phone no: 86-755-3309675
The spokesperson reveals that they maintain a streamlined machining process that makes them capable of shipping China machining parts that precisely meet the specifications supplied by a client. By supplying precision and custom parts in a timely and regular manner, they allow their industrial clients to keep innovating and producing new goods to gain a competitive advantage in the market. They deliver precision machined components within the scheduled time for industries to carry out their production work continually and without any interruption.
According to the spokesperson, they enjoy an excellent reputation in the industry for their outstanding China machining service . They maintain high precision of all machined components, including the holes, axis and the center distance. Moreover, they employ multiple machines for different types of components to help achieve the highest possible degree of precision. The multiple-machining technique proves very important to reduce the production cost and also shortens the project duration. This also gives them the ability to process complex components that need to pass through different machining processes.
Not only cost and customization, but Runsom Precision also focuses on the quality when it comes to supplying CNC Machining parts . The spokesperson maintains that their machining process is strictly according to the ISO 9001:200 standards and the machining of each component is monitored for their quality. According to him, with a stringent quality control measure, they take extra care to make sure that defect free machined parts are delivered to the clients. Their custom machining ensures that clients get the product that exactly meets their specification.
To know more about their machining process, one can visit their website
About Runsom Precision
Runsom Precision Co. Ltd, established since 2005, is a professional, customized, high precision machined components manufacturer based in Shenzhen, China. With years of experience in the manufacturing and services of CNC machined parts, precision engineering components, custom machined parts, Precision CNC machining service, injection molding parts and die casting parts, the company has established a high reputation for their high quality and nice service. They are able to provide one-stop services from initial concept to finished products.
Contact:
Lucy Zhang (sales)
Company: Runsom precision co.,ltd
Phone no: 86-755-3309675
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