HONSCN's Plastic Turning Parts
plastic turning parts goes through several adjustments as Honscn Co.,Ltd invests great efforts in technological innovation. These efforts include product innovation and process innovation. The product is further upgraded by a team of senior expert adopting pioneering technology. The manufacturing process is properly upgraded with new production facilities imported from leading suppliers. The product is bound to have a stable performance.
HONSCN is strengthening the competitiveness in the global market. Our brand has received full recognition in the industry for high quality and affordable price. Many overseas customers tend to keep purchasing from us, not only for getting the cost-effective products but also for our growing brand influence. The products are extended continually to the overseas market, and we will continue striving for providing customers with the best products of the world.
At Honscn, we provide plastic turning parts using expert knowledge to develop a solution that best meets requirements in a professional way. Such as specification requirements or function parameter adjustments.
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Shenzhen Honsc Precision is a professional manufacturer of screw, standoff,nut and others fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product internal structure design and engineers, as well as a professional packaging team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.
• We will provide samples with regular colors, regular functions, no brand printing and PE bag packaging to confirm the styles and basic parameters for customers
• After receiving the regular samples, customers will arrange the size and magnetic test, After confirming that the size are approval, we will arrange second sampling when the customer needs us to improve the product function magnetic. The following are the details required by the customer and we provide redesign to meet requirment.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• After receiving T2 samples (designated special size and magnetic adjustment, etc.), customer arrange tests again. If confirmed the sample okay, the customer needs us to provide the certificates of this product conforming to EU standards, such as RoHS and MSDS before placing order. And the list of CE compliance statements as follows. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as color, size, function and other details of the final sample.
After the package such as qty, card, shipping mark etc. are provided by customer, we starts to arrange the master production. After all the goods finished, send picture to customer for approval. We promise the packaging is same as customer requested, master products are exactly the same as the final samples. The following photos of the master shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
• We will provide samples with regular colors, regular functions, no brand printing and PE bag packaging to confirm the styles and basic parameters for customers
• After receiving the regular samples, customers will arrange the size and magnetic test, After confirming that the size are approval, we will arrange second sampling when the customer needs us to improve the product function magnetic. The following are the details required by the customer and we provide redesign to meet requirment.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• After receiving T2 samples (designated special size and magnetic adjustment, etc.), customer arrange tests again. If confirmed the sample okay, the customer needs us to provide the certificates of this product conforming to EU standards, such as RoHS and MSDS before placing order. And the list of CE compliance statements as follows. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as color, size, function and other details of the final sample.
After the package such as qty, card, shipping mark etc. are provided by customer, we starts to arrange the master production. After all the goods finished, send picture to customer for approval. We promise the packaging is same as customer requested, master products are exactly the same as the final samples. The following photos of the master shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
Shenzhen Honscn is a professional manufacturer of CNC Machine Parts, Auto Lathe Machine Parts, and Screw Fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product design and engineers, as well as a professional QC team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.
• We can make offcial drawings based on customer request, or customer will provide their drawings for us to quote price and make samples for approval.
• After receiving the samples, customers will do a test for the material, size and tolerance. If customer need to change the size or material, we can arrange second samples for approval. Until customer approved the samples, then we will confirm large order.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• If confirmed the sample okay, the customer needs us to provide the Mill Test Crtificate of this product conforming to EU standards, such as CE, RoHS, REACH before placing order. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as material, size, tolerance, surface finish and other details of the final sample.
After the package such as qty, label, shipping mark etc. are provided by customer, we starts to arrange the mass production. After all the goods finished, send pictures to customer for approval. We promise the packag is same as customer requested, mass products are exactly the same as the final samples. The following photos of the shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
• We can make offcial drawings based on customer request, or customer will provide their drawings for us to quote price and make samples for approval.
• After receiving the samples, customers will do a test for the material, size and tolerance. If customer need to change the size or material, we can arrange second samples for approval. Until customer approved the samples, then we will confirm large order.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• If confirmed the sample okay, the customer needs us to provide the Mill Test Crtificate of this product conforming to EU standards, such as CE, RoHS, REACH before placing order. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as material, size, tolerance, surface finish and other details of the final sample.
After the package such as qty, label, shipping mark etc. are provided by customer, we starts to arrange the mass production. After all the goods finished, send pictures to customer for approval. We promise the packag is same as customer requested, mass products are exactly the same as the final samples. The following photos of the shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
Precision machinery parts processing plays a crucial role in various industries, including aerospace, automotive, medical, and manufacturing.Precision machinery parts have specific requirements to ensure optimal performance.One crucial aspect is the material used for processing. If the hardness of the material being processed surpasses that of the lathe tool, it can potentially cause irreparable damage.Therefore, it is essential to select materials that are compatible with precision machining.
So
/
what are the specific requirements for precision machinery parts processing?
1. Material Strength and Durability
One of the key requirements of precision machinery parts processing is material strength and durability.Machinery parts often undergo significant stress and pressure during operation, and the selected materials must be able to withstand these forces without deforming or breaking.For example, aerospace components require materials with high strength-to-weight ratios, such as titanium alloys, to ensure structural integrity and reliability.
2. Dimensional Stability
Precision machinery parts must maintain their dimensional stability even under extreme operating conditions.The materials used in their processing should possess low thermal expansion coefficients, allowing the parts to retain their shape and size without warping or distorting due to temperature fluctuations.Steels with low thermal expansion coefficients, such as tool steel or stainless steel, are commonly preferred for precision machinery parts subjected to varying thermal conditions.
3.Wear and Corrosion Resistance
Precision machinery parts often interact with other components or environments that can cause wear and corrosion.The materials chosen for their processing should exhibit excellent wear resistance to withstand constant friction and minimize surface damage.Additionally, corrosion resistance is crucial to ensure the longevity of the parts, especially in industries where exposure to moisture, chemicals, or harsh environments is common.Materials such as hardened steel, stainless steel, or certain grades of aluminum alloys are frequently utilized to enhance wear and corrosion resistance.
4.Machinability
Efficient and precise machining is a critical factor in the manufacturing of precision machinery parts.The material selected for processing should possess good machinability, allowing it to be easily cut, drilled, or shaped into the desired form with minimal tool wear.Materials like aluminum alloys with excellent machinability properties are often preferred for their versatility and ease of shaping into complex geometries.
5.Thermal Conductivity
Thermal management is significant in precision machinery parts processing, as excessive heat can adversely affect performance and increase the risk of failure.Materials with high thermal conductivity, such as copper alloys or certain grades of aluminum, help dissipate heat efficiently, preventing localized temperature rise and ensuring optimal operating conditions.
6.Cost-Effectiveness
While meeting the specific requirements is crucial, cost-effectiveness is also an important consideration in precision machinery parts processing.The selected materials should strike a balance between performance and cost, ensuring that the final product remains economically viable without compromising quality.Conducting a cost-benefit analysis and considering factors like material availability, processing complexity, and overall project budget can aid in making informed decisions regarding material selection.
The
/
reasons why stainless steel material affects the machining accuracy of parts
Precision parts processed with stainless steel have the advantages of corrosion resistance, long service life and good mechanical and dimensional stability, and austenitic stainless steel precision parts have been widely used in medical, instrumentation and other precision machinery fields.
The reasons why stainless steel material affects the machining accuracy of parts
The exceptional strength of stainless steel, coupled with its impressive plasticity and noticeable work hardening phenomenon, result in a significant disparity in cutting force when compared to carbon steel. In fact, the cutting force required for stainless steel surpasses that of carbon steel by more than 25%.
At the same time, the thermal conductivity of stainless steel is only one-third of that of carbon steel, and the cutting process temperature is high, which makes the milling process deteriorate.
The growing machining hardening trend observed in stainless steel materials demands our serious attention. During milling, the intermittent cutting process leads to excessive impact and vibration, resulting in substantial wear and collapse of the milling cutter. Furthermore, the use of small-diameter end milling cutters poses a higher risk of breakage. Significantly, the decrease in tool durability during the milling process adversely affects the surface roughness and dimensional accuracy of precision parts machined from stainless steel materials, rendering them unable to meet the required standards.
Stainless steel precision parts processing precision solutions
In the past, traditional machine tools had limited success in machining stainless steel parts, particularly when it came to small precision components. This posed a major challenge for manufacturers. However, the emergence of CNC machining technology has revolutionized the machining process. With the aid of advanced ceramic and alloy coating tools, CNC machining has successfully taken on the complex task of processing numerous stainless steel precision parts. This breakthrough has not only improved the machining accuracy of stainless steel components but has also significantly enhanced the efficiency of the process. As a result, manufacturers can now rely on CNC machining to achieve precise and efficient production of stainless steel precision parts.
As an industry-leading manufacturer in precision machinery parts processing, HONSCN understands the significance of material requirements in delivering exceptional products. We prioritize using high-quality materials that meet all specific requirements, guaranteeing superior performance, durability, and reliability. Our team of experienced professionals meticulously evaluates each project's unique needs, selecting the most suitable materials to ensure customer satisfaction and industry-leading solutions.
In conclusion, precision machinery parts processing demands careful consideration of the materials used. From strength and durability to wear resistance and machinability, each requirement plays a vital role in achieving high-quality products. By understanding and meeting these specific material requirements, manufacturers can produce precision machinery parts that excel in performance, reliability, and longevity. Trust HONSCN for all your precision machinery parts processing needs, as we strive to deliver excellence through meticulous material selection and exceptional manufacturing expertise.
So
/
what are the specific requirements for precision machinery parts processing?
1. Material Strength and Durability
One of the key requirements of precision machinery parts processing is material strength and durability.Machinery parts often undergo significant stress and pressure during operation, and the selected materials must be able to withstand these forces without deforming or breaking.For example, aerospace components require materials with high strength-to-weight ratios, such as titanium alloys, to ensure structural integrity and reliability.
2. Dimensional Stability
Precision machinery parts must maintain their dimensional stability even under extreme operating conditions.The materials used in their processing should possess low thermal expansion coefficients, allowing the parts to retain their shape and size without warping or distorting due to temperature fluctuations.Steels with low thermal expansion coefficients, such as tool steel or stainless steel, are commonly preferred for precision machinery parts subjected to varying thermal conditions.
3.Wear and Corrosion Resistance
Precision machinery parts often interact with other components or environments that can cause wear and corrosion.The materials chosen for their processing should exhibit excellent wear resistance to withstand constant friction and minimize surface damage.Additionally, corrosion resistance is crucial to ensure the longevity of the parts, especially in industries where exposure to moisture, chemicals, or harsh environments is common.Materials such as hardened steel, stainless steel, or certain grades of aluminum alloys are frequently utilized to enhance wear and corrosion resistance.
4.Machinability
Efficient and precise machining is a critical factor in the manufacturing of precision machinery parts.The material selected for processing should possess good machinability, allowing it to be easily cut, drilled, or shaped into the desired form with minimal tool wear.Materials like aluminum alloys with excellent machinability properties are often preferred for their versatility and ease of shaping into complex geometries.
5.Thermal Conductivity
Thermal management is significant in precision machinery parts processing, as excessive heat can adversely affect performance and increase the risk of failure.Materials with high thermal conductivity, such as copper alloys or certain grades of aluminum, help dissipate heat efficiently, preventing localized temperature rise and ensuring optimal operating conditions.
6.Cost-Effectiveness
While meeting the specific requirements is crucial, cost-effectiveness is also an important consideration in precision machinery parts processing.The selected materials should strike a balance between performance and cost, ensuring that the final product remains economically viable without compromising quality.Conducting a cost-benefit analysis and considering factors like material availability, processing complexity, and overall project budget can aid in making informed decisions regarding material selection.
The
/
reasons why stainless steel material affects the machining accuracy of parts
Precision parts processed with stainless steel have the advantages of corrosion resistance, long service life and good mechanical and dimensional stability, and austenitic stainless steel precision parts have been widely used in medical, instrumentation and other precision machinery fields.
The reasons why stainless steel material affects the machining accuracy of parts
The exceptional strength of stainless steel, coupled with its impressive plasticity and noticeable work hardening phenomenon, result in a significant disparity in cutting force when compared to carbon steel. In fact, the cutting force required for stainless steel surpasses that of carbon steel by more than 25%.
At the same time, the thermal conductivity of stainless steel is only one-third of that of carbon steel, and the cutting process temperature is high, which makes the milling process deteriorate.
The growing machining hardening trend observed in stainless steel materials demands our serious attention. During milling, the intermittent cutting process leads to excessive impact and vibration, resulting in substantial wear and collapse of the milling cutter. Furthermore, the use of small-diameter end milling cutters poses a higher risk of breakage. Significantly, the decrease in tool durability during the milling process adversely affects the surface roughness and dimensional accuracy of precision parts machined from stainless steel materials, rendering them unable to meet the required standards.
Stainless steel precision parts processing precision solutions
In the past, traditional machine tools had limited success in machining stainless steel parts, particularly when it came to small precision components. This posed a major challenge for manufacturers. However, the emergence of CNC machining technology has revolutionized the machining process. With the aid of advanced ceramic and alloy coating tools, CNC machining has successfully taken on the complex task of processing numerous stainless steel precision parts. This breakthrough has not only improved the machining accuracy of stainless steel components but has also significantly enhanced the efficiency of the process. As a result, manufacturers can now rely on CNC machining to achieve precise and efficient production of stainless steel precision parts.
As an industry-leading manufacturer in precision machinery parts processing, HONSCN understands the significance of material requirements in delivering exceptional products. We prioritize using high-quality materials that meet all specific requirements, guaranteeing superior performance, durability, and reliability. Our team of experienced professionals meticulously evaluates each project's unique needs, selecting the most suitable materials to ensure customer satisfaction and industry-leading solutions.
In conclusion, precision machinery parts processing demands careful consideration of the materials used. From strength and durability to wear resistance and machinability, each requirement plays a vital role in achieving high-quality products. By understanding and meeting these specific material requirements, manufacturers can produce precision machinery parts that excel in performance, reliability, and longevity. Trust HONSCN for all your precision machinery parts processing needs, as we strive to deliver excellence through meticulous material selection and exceptional manufacturing expertise.
Item being welded is a John Deere 445 mower hood Cost of new hood $405 with out tax.
Cost of material to fix hood less than $15 with tax.
I saved $390 using the plastic welder I used the mini-weld model 6 plastic welder
1.
Set up work area. No combustibles near plastic welder. Well ventilated area. Use caution when using the welder it is hot and can burn you. Plug in the welder and set the heat level to preheat. Put the welder in the stand that comes with kit.
2.
Take hood off mower.
3.
Clean plastic parts with soap and water.
4.
Put the plastic parts together using tape to hold in place until welded.
5.
Check the part for a symbol (to find out what kind of plastic I was working with). Set the heat level on welder matching the plastic I was welding.
6.
Working on the back side first. I started out making a v-groove where the break was. Tip: I used the side of the flat welding tip.
7.
Now I put the welding rod in the v-groove and apply the welder (heat) to the area. Melt the base material and the rod together. Don't work on any more than 2 inches at a time. TIP: Let your heat do the work for you.
8.
When you're done with the back side. Now start on the front side doing the same steps as above.
9.
When finished welding. On the front you should have a slight mound where the break was at.
10.
Now sand the weld down using rough sand paper. Then when almost flat go to a fine sand paper and smooth it out. Clean the hood.
11.
Paint the hood. It may take more than 1 coat. Check paint for details on drying times.
Sorry I forgot to grab my camera and take pictures for you.
THANK YOU
Cost of material to fix hood less than $15 with tax.
I saved $390 using the plastic welder I used the mini-weld model 6 plastic welder
1.
Set up work area. No combustibles near plastic welder. Well ventilated area. Use caution when using the welder it is hot and can burn you. Plug in the welder and set the heat level to preheat. Put the welder in the stand that comes with kit.
2.
Take hood off mower.
3.
Clean plastic parts with soap and water.
4.
Put the plastic parts together using tape to hold in place until welded.
5.
Check the part for a symbol (to find out what kind of plastic I was working with). Set the heat level on welder matching the plastic I was welding.
6.
Working on the back side first. I started out making a v-groove where the break was. Tip: I used the side of the flat welding tip.
7.
Now I put the welding rod in the v-groove and apply the welder (heat) to the area. Melt the base material and the rod together. Don't work on any more than 2 inches at a time. TIP: Let your heat do the work for you.
8.
When you're done with the back side. Now start on the front side doing the same steps as above.
9.
When finished welding. On the front you should have a slight mound where the break was at.
10.
Now sand the weld down using rough sand paper. Then when almost flat go to a fine sand paper and smooth it out. Clean the hood.
11.
Paint the hood. It may take more than 1 coat. Check paint for details on drying times.
Sorry I forgot to grab my camera and take pictures for you.
THANK YOU
Choosing the wrong combination from the vast collection of glues and plastics can result in a weak bond or even sometimes damage the object you ought to repair. You need to have an insight about glues and plastics in order to select the best glue for the plastic at hand. In this article, I have shared some of the best glue for plastic that exist in the market near you. Top 5 Glues for PlasticsLet's discuss them step by step in detail.This package of glue for the plastic comes with everything you need for your repairs. It comes with thick and thin adhesives, a booster with a spray and two structural composites. The booster is there to facilitate fast curing and micro application to allow for precise application. The bottle has a long nozzle for precise application. It comes with a single, four or twelve-pack package. The glue is made with an extra strong formula which makes it suitable for strong and tough repairs. The glue can be able to bind several types of plastics, glass, ceramic, metal, wood and PVCs. It also has a low viscosity which makes it the best for bonding of close-fitting. Most of the people who have used this glue give comments that it is the strongest one that exists for small plastic parts. It can also be used for several other purposes such as bonding wood, glass, PVCs, ceramic, Metal, and acrylic. The package comes with everything that you may need for the application. It has a preparation pad that you are supposed to use for prior cleaning of the surface of application. This cement has been rated as the best in the market for bonding ABS plastics and Polystyrene. You can use it to repair kitchen items and for model kits. The package comes with 4 precise glue tips to make the task easier. Another thing to note is that this product is not a glue but it is plastic cement serving the same purpose as the glues. This package comes in two parts. The mixing ratio of the two parts is 1:1. It can be used to bond stainless metals, concrete, thermal set and thermoplastics among many more. The glue dries ton and therefore you should use it on places you are planning to paint.
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