Shop Best Brass Cnc Parts in HONSCN
Honscn Co.,Ltd stands out in the industry with its brass cnc parts. Manufactured by first-rate raw materials from the leading suppliers, the product features exquisite workmanship and stable function. Its production strictly adheres to the latest international standards, highlighting the quality control in the whole process. With these advantages, it is expected to snatch more market share.
Although HONSCN is popular in the industry for quite a long time, we still see signs of solid growth in the future. According to the recent sales record, the repurchase rates of almost all products are higher than before. Besides, the quantity our old customers order each time is on the increase, reflecting that our brand is winning strengthened loyalty from customers.
At Honscn, customers are able to have a deep understanding of our service flow. From communication between the two parties to cargo delivery, we ensure each process is under the perfect control, and customers can receive intact products like brass cnc parts.
Shenzhen Honsc Precision is a professional manufacturer of screw, standoff,nut and others fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product internal structure design and engineers, as well as a professional packaging team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.
• We will provide samples with regular colors, regular functions, no brand printing and PE bag packaging to confirm the styles and basic parameters for customers
• After receiving the regular samples, customers will arrange the size and magnetic test, After confirming that the size are approval, we will arrange second sampling when the customer needs us to improve the product function magnetic. The following are the details required by the customer and we provide redesign to meet requirment.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• After receiving T2 samples (designated special size and magnetic adjustment, etc.), customer arrange tests again. If confirmed the sample okay, the customer needs us to provide the certificates of this product conforming to EU standards, such as RoHS and MSDS before placing order. And the list of CE compliance statements as follows. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as color, size, function and other details of the final sample.
After the package such as qty, card, shipping mark etc. are provided by customer, we starts to arrange the master production. After all the goods finished, send picture to customer for approval. We promise the packaging is same as customer requested, master products are exactly the same as the final samples. The following photos of the master shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
• We will provide samples with regular colors, regular functions, no brand printing and PE bag packaging to confirm the styles and basic parameters for customers
• After receiving the regular samples, customers will arrange the size and magnetic test, After confirming that the size are approval, we will arrange second sampling when the customer needs us to improve the product function magnetic. The following are the details required by the customer and we provide redesign to meet requirment.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• After receiving T2 samples (designated special size and magnetic adjustment, etc.), customer arrange tests again. If confirmed the sample okay, the customer needs us to provide the certificates of this product conforming to EU standards, such as RoHS and MSDS before placing order. And the list of CE compliance statements as follows. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as color, size, function and other details of the final sample.
After the package such as qty, card, shipping mark etc. are provided by customer, we starts to arrange the master production. After all the goods finished, send picture to customer for approval. We promise the packaging is same as customer requested, master products are exactly the same as the final samples. The following photos of the master shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
With the advent of the Industry 4.0 era, CNC processing technology is also changing step by step, in addition to the pursuit of quality breakthroughs, many entrepreneurs are also pursuing automated production! Automation is a future trend in manufacturing. However, as we all know, the cost of manufacturing machine iteration is very expensive, under normal circumstances, the same series of machines do not appear the quality of the general process span will not be iterated machine. So we can avoid the heavy way to improve the production capacity and efficiency of CNC machine tools, and then take a look!
With the change of the development process environment, today's CNC machining machine tool technology has been constantly improving, today's we are already different from yesterday's we, the new era has put forward new challenges to us. What do we need to change to meet the challenge? What is needed is for us to continuously improve our perceptions, our capabilities, our methods and our actions.
1
/
The importance of product processing technology
The process of the internal structure of the product is closely related to the processing cost. The processing technology used by the product directly determines the production cost, and the processing efficiency and production capacity will also be affected by it.
From the perspective of product design, if the manufacturing threshold of processing technology can be fundamentally reduced, on this basis, certain processing costs can be reduced, and the processing CT time of CNC machine tools can be shortened, and the processing quality and processing quality can be improved. Efficiency can be improved. Can greatly improve the CNC machining capacity.
2
/
Tool life management control in CNC machining
The life management control of the tool by the CNC system is to calculate the number of tool machining, or to determine the processing time. Therefore, when the tool life reaches the expected number of machining times or time of the system, the CNC automatically stops the action. It is assumed that when manual supervision is not in place, or when the tool is not able to stop changing in the expected situation, the CNC machining process will be affected. Therefore, tool life is a key factor affecting CNC production capacity.
Especially when the CNC machining process of a workpiece is too much, the processing amount is cumbersome, and the dimensional accuracy of the processing is relatively strict, the tools to be used will be more. At this time, the CNC tool library automatically changes the tool, and the knife action is more frequent, and the tool wear is larger, so that the manual tool change and machine adjustment are more frequent.
Therefore, tool wear is an important indicator that affects the normal production rhythm and capacity of CNC. Through technical measures to improve the process, improve the overall life of the tool, not only can save the cost of the tool, but more importantly, can reduce the stopping time of the CNC spindle, so as to improve the efficiency of CNC processing, improve the production quality and capacity.
3
/
CNC optimization program and process parameters
In the process of confirming the product processing technology, it is necessary to fully consider all the functions of CNC CNC machine tools, to shorten the processing route, reduce the number of tool walking and tool changing times, so as to ensure that the processing capacity is improved.
By choosing a reasonable and appropriate cutting amount, give full play to the cutting performance of the tool, optimize the processing parameters of the CNC, ensure the high-speed machining of the spindle, reduce the CT time of parts processing, and ultimately improve the processing efficiency of the product and improve the production quality.
4
/
CNC machining process improvement
When writing CNC machining process, it is not only necessary to focus on the feasibility of processing, but also to consider whether the process of the processing process will have a negative effect on the processing efficiency. Effectively shorten the processing time of CNC CT and improve production capacity can be achieved by arranging a reasonable processing sequence and reducing the number of tool changes.
5
/
The production site is strictly controlled
The development and strict implementation of production SOP is an indispensable part of CNC machining production process. Manual operation behavior should be reasonably standardized to reduce employees' negative emotions and unnecessary waste of time efficiency. Formulate incentive policies to improve the enthusiasm of technicians, so as to achieve the purpose of improving production capacity and product processing quality.
6
/
CNC machining abnormal problem elimination
The inspection work needs to be comprehensive, such as the use of the cylinder, solenoid valve, motor and other electrical parts in the oil environment on the equipment and fixture condition, and the investigation of these parts before the operation can effectively avoid the situation that the production of CNC spindle is forced to stop, so as to improve the utilization rate of the spindle.
Machine iteration is expensive, but there are other methods we can use to do it at a very small cost in exchange for a high yield.
The high-quality management of CNC machining production should be put in the first place, and the above six points can effectively improve the production performance and capacity of the machine tool.
Six industries that rely on cnc machining
Modern CNC (computer numerical control) machines enable the manufacture of precision parts quickly and efficiently. CNC machines manufacture millions of parts around the world every day. All of these parts vary in size, material and purpose.
CNC machining is often used for metal parts and assemblies with complex designs and tight tolerances. Because of the precision and capability of CNC machining, it is one of the most demanding manufacturing methods.
These industries rely heavily on CNC machined parts: automotive, Aerospace & Defense, medical, construction equipment, Power & Energy, and industrial. In this article, we will share how each industry uses precision machined parts.
Automobile industry
The automotive and transportation industry is one of the largest users of CNC machined parts. Cars, trucks, vans and motorcycles all use precision metal parts. Vehicles require thousands of parts, which require high precision and durability.
CNC machining is ideal for many automotive parts because the parts need to be the same and made of hard metals such as steel and stainless steel. Many engine and transmission parts are CNC machined. Few manufacturing processes can match the precision and repeatability offered by CNC machining.
Electric vehicles play an important role in the development of CNC machining, as they require a large number of precision-machined parts.
Medical industry
Similar to the automotive industry, the medical industry requires parts with extremely tight tolerances. There is no room for error in the manufacture of life-saving equipment.
CNC machining provides the medical industry with precision parts, required materials, and fast manufacturing. CNC machines can use specific materials required by the medical industry, such as stainless steel, titanium and copper parts.
CNC machining is also an ideal choice to support crisis response. In early 2020, many CNC workshops shifted part of their work to manufacturing basic medical equipment such as parts for ventilators. CNC machines have a wide range of functions and can be easily programmed to make new parts.
Industrial equipment industry
CNC machines make parts for other manufacturing operations. The industrial sector includes packaging equipment, electronics and other general industrial equipment. Overall, the industry accounts for about 25% of CNC machined parts.
Industrial equipment often requires high-precision parts that can operate in high-stress environments. The consistency and custom machining capabilities offered by CNC machining are necessary for the industry.
Aerospace and defense industries
The aerospace industry is worth an estimated $300 billion and shows no signs of slowing down. We usually think of aerospace as = airplanes, but there are also thousands of satellites and rockets that require thousands of precision parts.
The aerospace and defense industry relies on CNC machining to manufacture complex precision parts that leave no margin for error. The tight tolerances, rapid prototyping and scalability of CNC machines are ideally suited to meet the needs of this industry.
Construction industry
The construction industry needs reliable, high-strength parts that can operate in harsh environments. CNC machine tools can process large and small metal parts needed for construction equipment.
CNC machining is the best manufacturing method for difficult metal alloys. High-strength steel alloys are commonly used to make parts for cranes, lifting equipment, bulldozers and other construction equipment. Gears, pump equipment, and high-strength fasteners are just a few examples of NC machined parts.
Energy industry
The gas, oil and energy industry is another huge market that relies on many #CNC machined components. Precision valves, bushings and sensor devices all require precision machined parts.
To keep vital energy infrastructure operating at peak efficiency, components need to fit perfectly together.
Parts used in harsh environments require high precision and high corrosion and heat resistance. Salt water and chemicals can destroy many metal parts, so the industry needs metals such as Hastelloy, which often require modern CNC machine tool cutting tools.
In general, CNC machining process plays an irreplaceable role in modern manufacturing industry, and its high precision, high efficiency and flexibility bring great development opportunities and competitive advantages to all walks of life. With the continuous progress of technology and the continuous expansion of applications, CNC machining technology will continue to play an important role in the future manufacturing industry, and make new contributions to the progress and development of human society.#Honscn #cnc
With the change of the development process environment, today's CNC machining machine tool technology has been constantly improving, today's we are already different from yesterday's we, the new era has put forward new challenges to us. What do we need to change to meet the challenge? What is needed is for us to continuously improve our perceptions, our capabilities, our methods and our actions.
1
/
The importance of product processing technology
The process of the internal structure of the product is closely related to the processing cost. The processing technology used by the product directly determines the production cost, and the processing efficiency and production capacity will also be affected by it.
From the perspective of product design, if the manufacturing threshold of processing technology can be fundamentally reduced, on this basis, certain processing costs can be reduced, and the processing CT time of CNC machine tools can be shortened, and the processing quality and processing quality can be improved. Efficiency can be improved. Can greatly improve the CNC machining capacity.
2
/
Tool life management control in CNC machining
The life management control of the tool by the CNC system is to calculate the number of tool machining, or to determine the processing time. Therefore, when the tool life reaches the expected number of machining times or time of the system, the CNC automatically stops the action. It is assumed that when manual supervision is not in place, or when the tool is not able to stop changing in the expected situation, the CNC machining process will be affected. Therefore, tool life is a key factor affecting CNC production capacity.
Especially when the CNC machining process of a workpiece is too much, the processing amount is cumbersome, and the dimensional accuracy of the processing is relatively strict, the tools to be used will be more. At this time, the CNC tool library automatically changes the tool, and the knife action is more frequent, and the tool wear is larger, so that the manual tool change and machine adjustment are more frequent.
Therefore, tool wear is an important indicator that affects the normal production rhythm and capacity of CNC. Through technical measures to improve the process, improve the overall life of the tool, not only can save the cost of the tool, but more importantly, can reduce the stopping time of the CNC spindle, so as to improve the efficiency of CNC processing, improve the production quality and capacity.
3
/
CNC optimization program and process parameters
In the process of confirming the product processing technology, it is necessary to fully consider all the functions of CNC CNC machine tools, to shorten the processing route, reduce the number of tool walking and tool changing times, so as to ensure that the processing capacity is improved.
By choosing a reasonable and appropriate cutting amount, give full play to the cutting performance of the tool, optimize the processing parameters of the CNC, ensure the high-speed machining of the spindle, reduce the CT time of parts processing, and ultimately improve the processing efficiency of the product and improve the production quality.
4
/
CNC machining process improvement
When writing CNC machining process, it is not only necessary to focus on the feasibility of processing, but also to consider whether the process of the processing process will have a negative effect on the processing efficiency. Effectively shorten the processing time of CNC CT and improve production capacity can be achieved by arranging a reasonable processing sequence and reducing the number of tool changes.
5
/
The production site is strictly controlled
The development and strict implementation of production SOP is an indispensable part of CNC machining production process. Manual operation behavior should be reasonably standardized to reduce employees' negative emotions and unnecessary waste of time efficiency. Formulate incentive policies to improve the enthusiasm of technicians, so as to achieve the purpose of improving production capacity and product processing quality.
6
/
CNC machining abnormal problem elimination
The inspection work needs to be comprehensive, such as the use of the cylinder, solenoid valve, motor and other electrical parts in the oil environment on the equipment and fixture condition, and the investigation of these parts before the operation can effectively avoid the situation that the production of CNC spindle is forced to stop, so as to improve the utilization rate of the spindle.
Machine iteration is expensive, but there are other methods we can use to do it at a very small cost in exchange for a high yield.
The high-quality management of CNC machining production should be put in the first place, and the above six points can effectively improve the production performance and capacity of the machine tool.
Six industries that rely on cnc machining
Modern CNC (computer numerical control) machines enable the manufacture of precision parts quickly and efficiently. CNC machines manufacture millions of parts around the world every day. All of these parts vary in size, material and purpose.
CNC machining is often used for metal parts and assemblies with complex designs and tight tolerances. Because of the precision and capability of CNC machining, it is one of the most demanding manufacturing methods.
These industries rely heavily on CNC machined parts: automotive, Aerospace & Defense, medical, construction equipment, Power & Energy, and industrial. In this article, we will share how each industry uses precision machined parts.
Automobile industry
The automotive and transportation industry is one of the largest users of CNC machined parts. Cars, trucks, vans and motorcycles all use precision metal parts. Vehicles require thousands of parts, which require high precision and durability.
CNC machining is ideal for many automotive parts because the parts need to be the same and made of hard metals such as steel and stainless steel. Many engine and transmission parts are CNC machined. Few manufacturing processes can match the precision and repeatability offered by CNC machining.
Electric vehicles play an important role in the development of CNC machining, as they require a large number of precision-machined parts.
Medical industry
Similar to the automotive industry, the medical industry requires parts with extremely tight tolerances. There is no room for error in the manufacture of life-saving equipment.
CNC machining provides the medical industry with precision parts, required materials, and fast manufacturing. CNC machines can use specific materials required by the medical industry, such as stainless steel, titanium and copper parts.
CNC machining is also an ideal choice to support crisis response. In early 2020, many CNC workshops shifted part of their work to manufacturing basic medical equipment such as parts for ventilators. CNC machines have a wide range of functions and can be easily programmed to make new parts.
Industrial equipment industry
CNC machines make parts for other manufacturing operations. The industrial sector includes packaging equipment, electronics and other general industrial equipment. Overall, the industry accounts for about 25% of CNC machined parts.
Industrial equipment often requires high-precision parts that can operate in high-stress environments. The consistency and custom machining capabilities offered by CNC machining are necessary for the industry.
Aerospace and defense industries
The aerospace industry is worth an estimated $300 billion and shows no signs of slowing down. We usually think of aerospace as = airplanes, but there are also thousands of satellites and rockets that require thousands of precision parts.
The aerospace and defense industry relies on CNC machining to manufacture complex precision parts that leave no margin for error. The tight tolerances, rapid prototyping and scalability of CNC machines are ideally suited to meet the needs of this industry.
Construction industry
The construction industry needs reliable, high-strength parts that can operate in harsh environments. CNC machine tools can process large and small metal parts needed for construction equipment.
CNC machining is the best manufacturing method for difficult metal alloys. High-strength steel alloys are commonly used to make parts for cranes, lifting equipment, bulldozers and other construction equipment. Gears, pump equipment, and high-strength fasteners are just a few examples of NC machined parts.
Energy industry
The gas, oil and energy industry is another huge market that relies on many #CNC machined components. Precision valves, bushings and sensor devices all require precision machined parts.
To keep vital energy infrastructure operating at peak efficiency, components need to fit perfectly together.
Parts used in harsh environments require high precision and high corrosion and heat resistance. Salt water and chemicals can destroy many metal parts, so the industry needs metals such as Hastelloy, which often require modern CNC machine tool cutting tools.
In general, CNC machining process plays an irreplaceable role in modern manufacturing industry, and its high precision, high efficiency and flexibility bring great development opportunities and competitive advantages to all walks of life. With the continuous progress of technology and the continuous expansion of applications, CNC machining technology will continue to play an important role in the future manufacturing industry, and make new contributions to the progress and development of human society.#Honscn #cnc
The requirements of lightweight, safety and decoration in modern automobile manufacturing industry drive the development of traditional welding technology in the field of automobile plastics. In recent years, with the application of a variety of high-end technologies such as ultrasonic, vibration friction and laser technology in the field of automobile plastic parts manufacturing, the technical level and supporting capacity of domestic automobile parts manufacturing industry have been greatly improved.As for the welding and welding process of automotive interior parts, hot plate welding, laser welding, ultrasonic welding, non-standard ultrasonic welding machine, vibration friction machine, etc. have been developed. In the process, one-time overall or complex structure welding can be realized, and the optimal design requirements can be achieved on the basis of simplifying mold design and reducing molding cost.For typical interior and exterior trim parts, large components with high surface quality and complex structure, such as instrument panel, door panel, column, glove box, engine intake manifold, front and rear bumper, must select corresponding welding technology, and adopt appropriate welding process according to the requirements of interior structure, performance, materials and production cost. All these applications can not only complete the corresponding manufacturing process, but also ensure the excellent quality and perfect shape of products.
Hot plate welding machine: the hot plate welding machine equipment can control the horizontal or vertical movement of the hot plate welding die, and the transmission system is driven by pneumatic, hydraulic drive or servo motor. The advantages of hot plate welding technology are that it can be applied to workpieces of different sizes without area limitation, applicable to any welding surface, allowing plastic allowance compensation, ensuring welding strength, and adjusting welding procedures according to the needs of various materials (such as adjusting welding temperature, welding time, cooling time, input air pressure, welding temperature and switching time, etc.), In the welding process, the equipment can maintain good stability, ensure consistent welding effect and accuracy of workpiece height after machining.
Another feature of the horizontal hot plate welding machine is that it can rotate at 90 for cleaning. The processing period of hot plate welding machine can generally be divided into: original position (the hot plate does not move with the upper and lower molds), heating period (the hot plate moves between the upper and lower molds, and the heat of the hot plate moves down the upper and lower molds to dissolve the welding surfaces of the upper and lower workpieces), transfer period (the upper and lower molds return to the original position, and the hot plate exits), welding and cooling period (the upper and lower dies are joined to make the workpiece welded at the same time and cooled for forming), and return to the original position (the upper and lower dies are separated, and the welded workpiece can be taken out).
In the early automobile industry, these welding equipment were relatively common, but with the continuous improvement of the requirements for the structure, shape and service life of the parts themselves, the requirements for their processing equipment are higher and higher. Moreover, because the size of the equipment is limited to the size of the welded parts, the equipment and equipment driving mode should be selected according to the size of the parts in the design. The most important thing is the parts The heating area is large and there is large deformation. In addition, the welding process distinguishes the polarity and non polarity of welding plastics, resulting in the gradual replacement of hot plate welding by ultrasonic welding and laser welding. The main parts used for welding in China include automotive plastic fuel tank, battery, tail lamp, glove box, etc.
Laser welding: laser welding technology is widely used in today's medical device manufacturing industry. Only a few manufacturers in the automotive industry use laser welding air inlet pipe, etc. because it is a new welding technology, it is not very mature to a certain extent, but it is believed that it will be widely used in the near future because of its remarkable welding characteristics. Its advantage is that it can weld TPE / TP Or TPE products; under the condition of no vibration, nylon, workpiece with sensitive electronic parts and three-dimensional welding surface can be welded, which can save cost and reduce waste products.
In the welding process, the resin melts less, the surface can be welded tightly, and there is no flash or glue overflow. It is allowed that rigid plastic parts can be welded without glue overflow and vibration. Generally, workpieces with soft or irregular welding surfaces can be welded evenly regardless of the size of workpieces, especially for large-scale production of high-tech micro parts. However, laser conduction is limited. "Quasi synchronous" laser welding technology uses a scanning mirror to transmit the laser beam to the welding surface at the speed of 10m / s according to the welding shape. It can walk on the welding surface as many as 40 times in 1s. The plastic around the welding surface melts and the two workpieces are welded after pressurization.
Laser welding can be roughly divided into: solid Nd-YAG system (laser beam is generated by crystal) and diodesystem (high power diode laser) , CAD data programming. All materials can be laser welded with body materials, among which acrylonitrile butadiene styrene is most suitable for laser welding with other materials, nylon, polypropylene and polyethylene can only be welded with their own body materials, and other materials have general applicability for laser welding.fqj
Hot plate welding machine: the hot plate welding machine equipment can control the horizontal or vertical movement of the hot plate welding die, and the transmission system is driven by pneumatic, hydraulic drive or servo motor. The advantages of hot plate welding technology are that it can be applied to workpieces of different sizes without area limitation, applicable to any welding surface, allowing plastic allowance compensation, ensuring welding strength, and adjusting welding procedures according to the needs of various materials (such as adjusting welding temperature, welding time, cooling time, input air pressure, welding temperature and switching time, etc.), In the welding process, the equipment can maintain good stability, ensure consistent welding effect and accuracy of workpiece height after machining.
Another feature of the horizontal hot plate welding machine is that it can rotate at 90 for cleaning. The processing period of hot plate welding machine can generally be divided into: original position (the hot plate does not move with the upper and lower molds), heating period (the hot plate moves between the upper and lower molds, and the heat of the hot plate moves down the upper and lower molds to dissolve the welding surfaces of the upper and lower workpieces), transfer period (the upper and lower molds return to the original position, and the hot plate exits), welding and cooling period (the upper and lower dies are joined to make the workpiece welded at the same time and cooled for forming), and return to the original position (the upper and lower dies are separated, and the welded workpiece can be taken out).
In the early automobile industry, these welding equipment were relatively common, but with the continuous improvement of the requirements for the structure, shape and service life of the parts themselves, the requirements for their processing equipment are higher and higher. Moreover, because the size of the equipment is limited to the size of the welded parts, the equipment and equipment driving mode should be selected according to the size of the parts in the design. The most important thing is the parts The heating area is large and there is large deformation. In addition, the welding process distinguishes the polarity and non polarity of welding plastics, resulting in the gradual replacement of hot plate welding by ultrasonic welding and laser welding. The main parts used for welding in China include automotive plastic fuel tank, battery, tail lamp, glove box, etc.
Laser welding: laser welding technology is widely used in today's medical device manufacturing industry. Only a few manufacturers in the automotive industry use laser welding air inlet pipe, etc. because it is a new welding technology, it is not very mature to a certain extent, but it is believed that it will be widely used in the near future because of its remarkable welding characteristics. Its advantage is that it can weld TPE / TP Or TPE products; under the condition of no vibration, nylon, workpiece with sensitive electronic parts and three-dimensional welding surface can be welded, which can save cost and reduce waste products.
In the welding process, the resin melts less, the surface can be welded tightly, and there is no flash or glue overflow. It is allowed that rigid plastic parts can be welded without glue overflow and vibration. Generally, workpieces with soft or irregular welding surfaces can be welded evenly regardless of the size of workpieces, especially for large-scale production of high-tech micro parts. However, laser conduction is limited. "Quasi synchronous" laser welding technology uses a scanning mirror to transmit the laser beam to the welding surface at the speed of 10m / s according to the welding shape. It can walk on the welding surface as many as 40 times in 1s. The plastic around the welding surface melts and the two workpieces are welded after pressurization.
Laser welding can be roughly divided into: solid Nd-YAG system (laser beam is generated by crystal) and diodesystem (high power diode laser) , CAD data programming. All materials can be laser welded with body materials, among which acrylonitrile butadiene styrene is most suitable for laser welding with other materials, nylon, polypropylene and polyethylene can only be welded with their own body materials, and other materials have general applicability for laser welding.fqj
"CNC machining often has many advantages. From the perspective of automotive, aerospace and consumer applications, it is widely used in the manufacturing of components in these fields. And, in a way, it has similar properties to metal."
Polyformaldehyde, or POM, is a fascinating plastic resin that is widely used in various industrial fields. The aerospace, automotive and electronics industries are important consumers of this polymer. The processing of polyformaldehyde, especially when used in the manufacturing field, can achieve fast and efficient processing. In addition, it benefits users due to its high mechanical strength, stiffness, machinability and variety of grade choices.
This article contains the following key details of POM CNC machining, as well as its basic characteristics in terms of functions, applications, advantages, etc. Let's get started.
What is POM?
POM, a homopolymer, is also known as Delrin. It is widely adopted as an engineering grade thermoplastic for manufacturing prototypes for industrial use. It usually comes in two forms: copolymers or homopolymers. From complex prototypes to flexible machine parts, it brings economic benefits to manufacturing.
Product designers can benefit from its structural integrity, color diversity and stiffness characteristics. In addition, its reliability and resilience in wet environments make it suitable for Marine, medical and aerospace applications. POM, usually has some other name, such as; Acetal (acetal), polyacetal (polyacetal), polyformaldehyde, etc.
Why use POM for CNC machining?
POM formaldehyde or polyacetal has significant advantages when used in machining. Benefit from leading technologies such as precision machining POM or CNC machining; For example; Milling, drilling, punching and punching. In addition, its versatility in various grades is very beneficial for machining experts. Delrin is also compatible with advanced cutting technologies; Examples include laser cutting and extrusion processes.
Some of the main features of CNC machining include:
It is lightweight, wear-resistant and has low friction properties.
POM's low friction capability means it can be used in high-precision rotating parts, such as automotive bushings, bearings and gears.
POM is similar to acrylic because of its inherent optical transparency and crystallinity.
Delrin comes in a variety of textures, colors and grades.
POM CNC machining is essential for high volume production and runs efficiently.
It has a lower heat absorption rate compared to other grade polymers such as nylon and polyethylene.
Evolved into CNC POM prototyping, CNC machining plays a key role in prototyping.
Delrine or POM is also known as metallic plastic or super steel because of its high rigidity and strength.
POM can be efficiently milling, drilling, grooving and cutting with CNC machining.
Manufacturers can use it for a variety of applications such as aerospace, automotive and consumer goods.
Design engineers can benefit from its dimensional stability and achieve tighter tolerances of ±0.0005 inches.
Rapid prototyping with CNC machining is feasible.
CNC lathes are also available for POM machining.
It describes low-cost solutions and offers economic benefits when produced in large volumes.
POM is a common technique; For example; CNC machining, injection molding, and 3D printing.
Prototypes and complex geometric shapes are easier to manufacture with POM CNC machining.
POM numerical control machining method
Plastic CNC machining can be deployed through various technologies; For example; CNC milling, CNC drilling, lathes, grinding, blanking and punching. Its ease of processing greatly affects its use in these processes. In addition, it has also received a lot of attention for its high elongation. Now, let's discuss the method to get the best results POM CNC machining.
The process begins with computer-aided design and programming to improve accuracy, quality, and optimization levels. After the virtual configuration, the instructions are forwarded to the CNC machine in the following form: G code for further processing prospects.
A cutting operation is then performed on the workpiece material (POM) to obtain the optimal dimensions and dimensions. It is recommended to use coolant when machining Delrin at high speed to prevent ineffective processing operations such as chip buildup or overheating.
The following are some of the techniques commonly used to process strong polyformaldehyde or POM.
1.POM CNC milling
CNC milling is often used to machine POM parts. Tools with sharp edges help to get the best Angle, as well as surface finish. Therefore, it is reasonable to use a single slot milling cutter to process Delrin. These cutters prevent chip buildup during machining operations.
2.POM CNC drilling
Standard twist and center drills are best suited for processing polyformaldehyde resins. These materials have strong, sharpened edges that ultimately allow for smooth milling operations on Delrin. The optimal cutting speed of the drilled POM must be approximately 1500rpm and the lip torsion Angle 118°.
3.POM CNC turning
POM CNC turning operation is similar to brass turning operation. The best results can be achieved by maintaining high speed turning at the same rate as the medium feed rate. In order to prevent interference and excessive chip accumulation problems, a chip-breaker must be used for precision turning operations.
4. Blanking and punching
Blanking and stamping, both methods are preferred for small and medium-sized complex parts. During operation, cracks in the sheet can lead to major problems of improper processing. To eliminate this problem, it is best to preheat the Delrin plate and use a manual or high punch.
Highlights: "During POM CNC machining, it is important to keep the POM tight or hold the POM and use a hard steel or carbide tool.
List of Delrin grades for CNC machining
The two most common acetal grades are very useful for CNC machining; Polyformaldehyde resin 150, polyformaldehyde resin; 100 (AF). Let's evaluate their compatibility;
1. Delrin 150
Derlin 150 belongs to the acetal homopolymer family. It has high mechanical strength, stiffness and wear resistance. Thanks to these unique features, it is ideal for CNC machining of gears, bushings, gaskets and automotive interior and exterior finishes. In addition, its stability under high temperature conditions makes it ideal for irrigation and conveyor parts.
2. Delrin 100(A)
Delrin 100 A is integrated with polytetrafluoroethylene (PTFE) for enhanced mechanical stability and viscosity. It is widely used in gear systems or components that require low friction characteristics. In addition, it has strong moisture and chemical resistance. In addition, it eliminates the self-lubricating (oil or grease) characteristic, making it different from other Delrin grades.
Surface treatment options for POM
The desired surface finish plays a key role in the machining process. When it comes to surface treatment, two options are usually employed: machining and sandblasting. Here is a brief introduction to these;
After processing
CNC machining often leaves a bumpy surface or texture on the surface of the acetal part. When rough or textured parts are needed to improve the frictional properties of the parts, the surface treatment is preferred. The typical roughness range that can be achieved by machining is about 32 to 250 microinches (0.8 to 6.3 microns).
Pearl burst
In most cases, machining tools leave marks on acetal parts. Sandblasting is often used to prevent tool marks and enhance the visual effect of Delrin machined parts. It works by releasing glass beads or fine particles onto the surface of machined parts under high pressure. In addition, it improves durability and provides a valuable, smooth, matte, aesthetically pleasing and satin-polished appearance to polyformaldehyde resin machine parts.
There are other techniques; For example; Anodizing, polishing, painting and stamping. However, most design engineers prefer the above two options due to economic feasibility.
What are the limitations of Delrin CNC machining?
However, there are huge benefits to using Delrin for CNC machining. Besides, it also has some disadvantages. Here are Delrin's limitations;
Adhesion: Although acetal has excellent chemical resistance, it often presents challenges in bonding with strong adhesives. To overcome this problem, designers may need to employ post-treated surface options for best results.
Thermal sensitivity: Thermal sensitivity is a noteworthy issue for design manufacturers. The ability of acetone alcohols to withstand high temperature conditions is very significant. However, it is well suited for applications where mechanical stability is critical. But in some cases, when it is exposed to high temperature conditions, there will be deformation or distortion problems. Compared with nylon, nylon shows higher strength and structural strength even in harsh environments.
High flammability: The processing of polyformaldehyde resin faces the challenge of flammability. It is sensitive to temperatures above 121 degrees Celsius. It is recommended to always use a coolant, such as air coolant, to maintain the temperature during the processing operation. In order to overcome or control flammability problems, it is also necessary to use A Class A fire extinguisher when processing POM.
Delrin NC machining applications
From automotive interiors to aerospace components, Drin is used in a wide range of applications. Let's take a look at some of its key applications in manufacturing;
Medical industry
POM is an important material for medical components or equipment. As an engineered thermoplastic, it meets the strict quality standards of the FDA or ISO. Its applications range from enclosures and housings to complex functional components; For example; Disposable syringes, surgical tools, valves, inhalers, prosthetics and medical implants.
Automobile industry
Derlin supplies a wide range of automotive components to the automotive industry. Its high mechanical strength, low friction, and wear resistance allow engineers to use it to make important car, motorcycle, and electric vehicle parts. Some common examples include: articulated housings, locking systems, and fuel transmitter units.
Consumer appliances
When it comes to convenient applications, polyformaldehyde processing describes several significant benefits. Manufacturing experts use it to make zippers, cooking utensils, washing machines and clips.
Industrial machinery parts
Derlin's great strength enables it to be used in industrial parts manufacturing. Its ability to withstand wear and low friction characteristics makes it ideal for components such as springs, fan wheels, gears, housings, scrapers and rollers.
As an industry pioneer, Honscn is always at the forefront of market developments. We know that in the fierce market competition, only by constantly honing ourselves can we create indestructible competitiveness. Therefore, we adhere to technological innovation and integrate scientific management into every production link to ensure that every step is accurate. We not only focus on the pulse of the domestic market, but also in line with international standards, with a global perspective to examine the industry trend, grasp the pulse of The Times. With an open mind, embrace the world, with excellent quality, win the future!
Please feel free to contact us to discuss your project needs!
Polyformaldehyde, or POM, is a fascinating plastic resin that is widely used in various industrial fields. The aerospace, automotive and electronics industries are important consumers of this polymer. The processing of polyformaldehyde, especially when used in the manufacturing field, can achieve fast and efficient processing. In addition, it benefits users due to its high mechanical strength, stiffness, machinability and variety of grade choices.
This article contains the following key details of POM CNC machining, as well as its basic characteristics in terms of functions, applications, advantages, etc. Let's get started.
What is POM?
POM, a homopolymer, is also known as Delrin. It is widely adopted as an engineering grade thermoplastic for manufacturing prototypes for industrial use. It usually comes in two forms: copolymers or homopolymers. From complex prototypes to flexible machine parts, it brings economic benefits to manufacturing.
Product designers can benefit from its structural integrity, color diversity and stiffness characteristics. In addition, its reliability and resilience in wet environments make it suitable for Marine, medical and aerospace applications. POM, usually has some other name, such as; Acetal (acetal), polyacetal (polyacetal), polyformaldehyde, etc.
Why use POM for CNC machining?
POM formaldehyde or polyacetal has significant advantages when used in machining. Benefit from leading technologies such as precision machining POM or CNC machining; For example; Milling, drilling, punching and punching. In addition, its versatility in various grades is very beneficial for machining experts. Delrin is also compatible with advanced cutting technologies; Examples include laser cutting and extrusion processes.
Some of the main features of CNC machining include:
It is lightweight, wear-resistant and has low friction properties.
POM's low friction capability means it can be used in high-precision rotating parts, such as automotive bushings, bearings and gears.
POM is similar to acrylic because of its inherent optical transparency and crystallinity.
Delrin comes in a variety of textures, colors and grades.
POM CNC machining is essential for high volume production and runs efficiently.
It has a lower heat absorption rate compared to other grade polymers such as nylon and polyethylene.
Evolved into CNC POM prototyping, CNC machining plays a key role in prototyping.
Delrine or POM is also known as metallic plastic or super steel because of its high rigidity and strength.
POM can be efficiently milling, drilling, grooving and cutting with CNC machining.
Manufacturers can use it for a variety of applications such as aerospace, automotive and consumer goods.
Design engineers can benefit from its dimensional stability and achieve tighter tolerances of ±0.0005 inches.
Rapid prototyping with CNC machining is feasible.
CNC lathes are also available for POM machining.
It describes low-cost solutions and offers economic benefits when produced in large volumes.
POM is a common technique; For example; CNC machining, injection molding, and 3D printing.
Prototypes and complex geometric shapes are easier to manufacture with POM CNC machining.
POM numerical control machining method
Plastic CNC machining can be deployed through various technologies; For example; CNC milling, CNC drilling, lathes, grinding, blanking and punching. Its ease of processing greatly affects its use in these processes. In addition, it has also received a lot of attention for its high elongation. Now, let's discuss the method to get the best results POM CNC machining.
The process begins with computer-aided design and programming to improve accuracy, quality, and optimization levels. After the virtual configuration, the instructions are forwarded to the CNC machine in the following form: G code for further processing prospects.
A cutting operation is then performed on the workpiece material (POM) to obtain the optimal dimensions and dimensions. It is recommended to use coolant when machining Delrin at high speed to prevent ineffective processing operations such as chip buildup or overheating.
The following are some of the techniques commonly used to process strong polyformaldehyde or POM.
1.POM CNC milling
CNC milling is often used to machine POM parts. Tools with sharp edges help to get the best Angle, as well as surface finish. Therefore, it is reasonable to use a single slot milling cutter to process Delrin. These cutters prevent chip buildup during machining operations.
2.POM CNC drilling
Standard twist and center drills are best suited for processing polyformaldehyde resins. These materials have strong, sharpened edges that ultimately allow for smooth milling operations on Delrin. The optimal cutting speed of the drilled POM must be approximately 1500rpm and the lip torsion Angle 118°.
3.POM CNC turning
POM CNC turning operation is similar to brass turning operation. The best results can be achieved by maintaining high speed turning at the same rate as the medium feed rate. In order to prevent interference and excessive chip accumulation problems, a chip-breaker must be used for precision turning operations.
4. Blanking and punching
Blanking and stamping, both methods are preferred for small and medium-sized complex parts. During operation, cracks in the sheet can lead to major problems of improper processing. To eliminate this problem, it is best to preheat the Delrin plate and use a manual or high punch.
Highlights: "During POM CNC machining, it is important to keep the POM tight or hold the POM and use a hard steel or carbide tool.
List of Delrin grades for CNC machining
The two most common acetal grades are very useful for CNC machining; Polyformaldehyde resin 150, polyformaldehyde resin; 100 (AF). Let's evaluate their compatibility;
1. Delrin 150
Derlin 150 belongs to the acetal homopolymer family. It has high mechanical strength, stiffness and wear resistance. Thanks to these unique features, it is ideal for CNC machining of gears, bushings, gaskets and automotive interior and exterior finishes. In addition, its stability under high temperature conditions makes it ideal for irrigation and conveyor parts.
2. Delrin 100(A)
Delrin 100 A is integrated with polytetrafluoroethylene (PTFE) for enhanced mechanical stability and viscosity. It is widely used in gear systems or components that require low friction characteristics. In addition, it has strong moisture and chemical resistance. In addition, it eliminates the self-lubricating (oil or grease) characteristic, making it different from other Delrin grades.
Surface treatment options for POM
The desired surface finish plays a key role in the machining process. When it comes to surface treatment, two options are usually employed: machining and sandblasting. Here is a brief introduction to these;
After processing
CNC machining often leaves a bumpy surface or texture on the surface of the acetal part. When rough or textured parts are needed to improve the frictional properties of the parts, the surface treatment is preferred. The typical roughness range that can be achieved by machining is about 32 to 250 microinches (0.8 to 6.3 microns).
Pearl burst
In most cases, machining tools leave marks on acetal parts. Sandblasting is often used to prevent tool marks and enhance the visual effect of Delrin machined parts. It works by releasing glass beads or fine particles onto the surface of machined parts under high pressure. In addition, it improves durability and provides a valuable, smooth, matte, aesthetically pleasing and satin-polished appearance to polyformaldehyde resin machine parts.
There are other techniques; For example; Anodizing, polishing, painting and stamping. However, most design engineers prefer the above two options due to economic feasibility.
What are the limitations of Delrin CNC machining?
However, there are huge benefits to using Delrin for CNC machining. Besides, it also has some disadvantages. Here are Delrin's limitations;
Adhesion: Although acetal has excellent chemical resistance, it often presents challenges in bonding with strong adhesives. To overcome this problem, designers may need to employ post-treated surface options for best results.
Thermal sensitivity: Thermal sensitivity is a noteworthy issue for design manufacturers. The ability of acetone alcohols to withstand high temperature conditions is very significant. However, it is well suited for applications where mechanical stability is critical. But in some cases, when it is exposed to high temperature conditions, there will be deformation or distortion problems. Compared with nylon, nylon shows higher strength and structural strength even in harsh environments.
High flammability: The processing of polyformaldehyde resin faces the challenge of flammability. It is sensitive to temperatures above 121 degrees Celsius. It is recommended to always use a coolant, such as air coolant, to maintain the temperature during the processing operation. In order to overcome or control flammability problems, it is also necessary to use A Class A fire extinguisher when processing POM.
Delrin NC machining applications
From automotive interiors to aerospace components, Drin is used in a wide range of applications. Let's take a look at some of its key applications in manufacturing;
Medical industry
POM is an important material for medical components or equipment. As an engineered thermoplastic, it meets the strict quality standards of the FDA or ISO. Its applications range from enclosures and housings to complex functional components; For example; Disposable syringes, surgical tools, valves, inhalers, prosthetics and medical implants.
Automobile industry
Derlin supplies a wide range of automotive components to the automotive industry. Its high mechanical strength, low friction, and wear resistance allow engineers to use it to make important car, motorcycle, and electric vehicle parts. Some common examples include: articulated housings, locking systems, and fuel transmitter units.
Consumer appliances
When it comes to convenient applications, polyformaldehyde processing describes several significant benefits. Manufacturing experts use it to make zippers, cooking utensils, washing machines and clips.
Industrial machinery parts
Derlin's great strength enables it to be used in industrial parts manufacturing. Its ability to withstand wear and low friction characteristics makes it ideal for components such as springs, fan wheels, gears, housings, scrapers and rollers.
As an industry pioneer, Honscn is always at the forefront of market developments. We know that in the fierce market competition, only by constantly honing ourselves can we create indestructible competitiveness. Therefore, we adhere to technological innovation and integrate scientific management into every production link to ensure that every step is accurate. We not only focus on the pulse of the domestic market, but also in line with international standards, with a global perspective to examine the industry trend, grasp the pulse of The Times. With an open mind, embrace the world, with excellent quality, win the future!
Please feel free to contact us to discuss your project needs!
Shenzhen, China With an array of advanced machining equipments and a team of qualified and experienced technicians and engineers, Runsom Precision boasts of supplying custom machined parts to their industrial clients in a timely manner. According to the spokesperson of the company, they can ship the custom machining parts within 48 hours of receiving the order from the client.
The spokesperson reveals that they maintain a streamlined machining process that makes them capable of shipping China machining parts that precisely meet the specifications supplied by a client. By supplying precision and custom parts in a timely and regular manner, they allow their industrial clients to keep innovating and producing new goods to gain a competitive advantage in the market. They deliver precision machined components within the scheduled time for industries to carry out their production work continually and without any interruption.
According to the spokesperson, they enjoy an excellent reputation in the industry for their outstanding China machining service . They maintain high precision of all machined components, including the holes, axis and the center distance. Moreover, they employ multiple machines for different types of components to help achieve the highest possible degree of precision. The multiple-machining technique proves very important to reduce the production cost and also shortens the project duration. This also gives them the ability to process complex components that need to pass through different machining processes.
Not only cost and customization, but Runsom Precision also focuses on the quality when it comes to supplying CNC Machining parts . The spokesperson maintains that their machining process is strictly according to the ISO 9001:200 standards and the machining of each component is monitored for their quality. According to him, with a stringent quality control measure, they take extra care to make sure that defect free machined parts are delivered to the clients. Their custom machining ensures that clients get the product that exactly meets their specification.
To know more about their machining process, one can visit their website
About Runsom Precision
Runsom Precision Co. Ltd, established since 2005, is a professional, customized, high precision machined components manufacturer based in Shenzhen, China. With years of experience in the manufacturing and services of CNC machined parts, precision engineering components, custom machined parts, Precision CNC machining service, injection molding parts and die casting parts, the company has established a high reputation for their high quality and nice service. They are able to provide one-stop services from initial concept to finished products.
Contact:
Lucy Zhang (sales)
Company: Runsom precision co.,ltd
Phone no: 86-755-3309675
The spokesperson reveals that they maintain a streamlined machining process that makes them capable of shipping China machining parts that precisely meet the specifications supplied by a client. By supplying precision and custom parts in a timely and regular manner, they allow their industrial clients to keep innovating and producing new goods to gain a competitive advantage in the market. They deliver precision machined components within the scheduled time for industries to carry out their production work continually and without any interruption.
According to the spokesperson, they enjoy an excellent reputation in the industry for their outstanding China machining service . They maintain high precision of all machined components, including the holes, axis and the center distance. Moreover, they employ multiple machines for different types of components to help achieve the highest possible degree of precision. The multiple-machining technique proves very important to reduce the production cost and also shortens the project duration. This also gives them the ability to process complex components that need to pass through different machining processes.
Not only cost and customization, but Runsom Precision also focuses on the quality when it comes to supplying CNC Machining parts . The spokesperson maintains that their machining process is strictly according to the ISO 9001:200 standards and the machining of each component is monitored for their quality. According to him, with a stringent quality control measure, they take extra care to make sure that defect free machined parts are delivered to the clients. Their custom machining ensures that clients get the product that exactly meets their specification.
To know more about their machining process, one can visit their website
About Runsom Precision
Runsom Precision Co. Ltd, established since 2005, is a professional, customized, high precision machined components manufacturer based in Shenzhen, China. With years of experience in the manufacturing and services of CNC machined parts, precision engineering components, custom machined parts, Precision CNC machining service, injection molding parts and die casting parts, the company has established a high reputation for their high quality and nice service. They are able to provide one-stop services from initial concept to finished products.
Contact:
Lucy Zhang (sales)
Company: Runsom precision co.,ltd
Phone no: 86-755-3309675
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