Strategic Plan You should consider whether or not you are looking for a long term relationship. You need to locate a good cultural and strategic fit. Do your due diligence and take your time in uncovering a manufacturers professional reputation in that industry. During your research, don't just look at the positive reviews to determine how good they are, look for the red flags and see how bad things can get.

The Process Type Different manufacturers use different manufacturing processes that include extrusion, co-extrusion, tri-extrusion as well as crosshead extrusion coatings.

The Plastic Materials The plastic extrusion materials are used in different applications and each of them has their unique properties. One of the most important aspects of hiring a manufacturer is considering the extrusion materials they use for the custom parts. You have to be sure that the parts will be manufactured successfully and will perform as properly as is expected. In case you are not sure about the kind of plastic extrusion materials that would be best for your parts, an engineer can assist you in that area. There are also numerous grade types for the extrudable materials so you should choose a company that can produce the grade you need.

Capabilities If you have a significant production volume requirement, it is essential to know the production capabilities of the manufacturer. The manufacturer should also be able to provide you with extensive capabilities in terms of the design, tooling and fabrication. With these plastic extrusion capabilities, a manufacturer is able to produce high quality custom parts that meet the requirements of their customers. The finishes should be considered as well as they could be matt, glossy or textured. That means your custom plastic parts manufacturer should know about the latest finishes in the market.

Tooling Custom plastic extrusion needs tooling, which is a lot cheaper compared to injection molding. A quality extrusion manufactures ought to offer you state of the art tooling capabilities. They should have an experienced team that designs, engineers and tests all tooling. This will improve productivity, efficiency, safety and reduce costs.

Customer Service When working with any manufacturer, the process will become easier if they have working customer services that communicate effectively. A great manufacturing company is determined by the quality of customer services they offer. If for instance you have any last minute requests or want to change your order, you need to know that someone will be there to attend to you and support you. This will be more important if you are looking for a long term relationship. For it to be successful custom plastic parts manufacturer there needs to be helpful and pleasant customer service.

Conclusion You must consider these things when you are looking for the right manufacturer. As long as you evaluate their previous work and ensure they can provide you with all your requirements at a reasonable price, you will find a good company to work with.

June 17, 2024 - In recent years, the CNC custom machining industry is booming at an unprecedented rate, constantly showing exciting new trends and new opportunities.

With the rapid development of advanced technology, the CNC custom machining industry is taking great strides in the direction of high intelligence. The application of innovative technologies such as intelligent sensors, intelligent monitoring systems and automated programming software makes the processing process more accurate, efficient and reliable. Many enterprises have increased investment in intelligent equipment, such as Honscn introduced the most advanced intelligent machining center, not only to achieve unattended long-term continuous operation, but also to analyze data in real time, optimize processing parameters, greatly improving production efficiency and product quality.

In terms of customization, the continuous growth of market demand is driving the in-depth development of the industry.       Today, consumers are increasingly hungry for personalized products, whether in aerospace, automotive manufacturing or electronic devices, there is a high demand for unique components and products. CNC custom processing enterprises respond positively, through flexible production mode and exquisite technology, to meet the customer's various creative customization needs. Honscn has successfully created exclusive high-precision parts for many well-known enterprises by virtue of its excellent customization capabilities, and has won widespread praise and market share.

Digital transformation has also become one of the key trends in the CNC custom machining industry. With technologies such as big data, cloud computing and the Internet of Things, enterprises can achieve comprehensive monitoring and management of production processes, from order receipt, process design to production and processing and quality inspection, and can achieve digital collaboration and optimization. At the same time, digitization also provides enterprises with a huge amount of data resources. By analyzing these data, enterprises can better understand the market dynamics and customer needs, so that they can make more informed decisions. Honscn uses the digital platform to achieve efficient docking with suppliers and customers, greatly shortening the production cycle, and enhancing the competitiveness of the enterprise.

In addition, the concept of green sustainable development is also deeply affecting the CNC custom processing industry.       Enterprises are paying more and more attention to energy conservation and emission reduction, using environmentally friendly materials and green processes. Many companies have begun to develop and apply energy-saving equipment to reduce energy consumption and waste emissions by optimizing processing processes. For example, Honscn is committed to developing new environmentally friendly processing technologies, which not only reduces the impact on the environment, but also brings good economic and social benefits to the enterprise.

Industry experts pointed out that the future CNC custom machining industry will continue to accelerate on the road of intelligence, customization, digitalization and green.  This requires not only the continuous technological innovation and management upgrading of enterprises, but also the joint support and efforts of the government, scientific research institutions and all sectors of society. The government should increase policy support and capital investment for the industry and encourage enterprises to carry out R&D and innovation activities. Scientific research institutions should strengthen cooperation with enterprises to promote the transformation and application of scientific and technological achievements;       all sectors of society should also improve their awareness and attention to the industry and create a good atmosphere for its development.

One notable example is Honscn, which recently utilized CNC custom machining to create intricate components for the aerospace industry. Their highly precise manufacturing process enabled the production of lightweight yet durable parts that are crucial for aircraft performance. These custom parts not only met the strictest quality standards but also contributed to enhanced fuel efficiency and overall safety.

Another case is Honscn in the medical field. They employed CNC custom machining to fabricate custom surgical instruments with exacting specifications. The resulting tools offer surgeons greater precision and control during complex procedures, improving patient outcomes and care.

In the automotive sector, Honscn used CNC custom machining to produce unique engine parts that optimized engine performance and efficiency. These custom-engineered components gave their vehicles a competitive edge in the market.

• Technology upgrading: The CNC custom machining industry will continue to introduce new technologies, such as artificial intelligence, Internet of Things, big data, etc., to improve production efficiency, processing accuracy and quality.

• Increased automation: With the development of automation technology, CNC custom machining equipment will become more intelligent and automated, enabling automated production, monitoring and adjustment.

• Increased demand for customization: Increasing consumer demand for personalized products will drive the CNC custom machining industry to become more flexible and diversified to meet the needs of different customers.

• Green manufacturing: Increased environmental awareness will encourage the CNC custom machining industry to adopt more environmentally friendly materials and processes, reducing the impact on the environment.

• Industry consolidation: As market competition intensifies, there may be consolidation in the CNC custom machining industry, and some small enterprises may be acquired or merged by large enterprises to improve market competitiveness.

• High-end development: The CNC custom machining industry will gradually develop to high-end, producing higher precision and more complex products to meet the needs of high-end fields such as aerospace and medical.

• Global layout: In order to reduce costs and expand the market, CNC custom machining companies may be laid out on a global scale to establish production bases and sales networks.

1. High precision and high quality: We have advanced CNC equipment and exquisite technology, to ensure that the processed products have high precision and stable quality, to meet a variety of strict standards and requirements.

2. Efficient production capacity: Through optimized processing process and automated equipment, we have fast and efficient production capacity, can deliver customer orders in time, shorten the production cycle, and improve customer satisfaction.

3. Rich processing experience: Over the years, we have focused on the field of CNC machining and accumulated rich industry experience. Whether it is complex parts or special workpieces, we can cope with it freely and provide reliable processing solutions.

4. Customized services: According to the individual needs of customers, flexible adjustment of processing programs to achieve unique customized production to meet the diverse needs of different customers in different fields.

5. Strict quality control: A sound quality control system has been established, from raw material procurement to processing and then to finished product inspection, layers of control to ensure that each product achieves excellent quality.

6. Advanced technical team: Our technical team continues to learn and explore the latest technologies, and can apply new technologies to production in a timely manner to maintain a leading position in the industry.

7. Cost benefit advantage: Through optimizing production management and resource allocation, effectively control costs under the premise of ensuring quality, and provide customers with cost-effective products and services.

8. Good customer service: always uphold the concept of customer first, provide a full range of customer service, maintain close communication with customers, solve customer problems in a timely manner, and establish long-term stable cooperative relations.

9. Innovation ability: Encourage innovative thinking, can constantly improve processing technology and methods, to provide customers with more innovative and competitive products.

10. Stable supply chain: We have established long-term cooperative relations with high-quality raw material suppliers to ensure the stable supply of raw materials and provide a strong guarantee for production.

You can trust Honscn！！！Get a quote

In modern manufacturing, CNC (computer digital control) processing technology plays a vital role. Among them, turning, milling, cutting and turning milling combined processing are common process methods. They each have unique characteristics and scope of application, but also have some advantages and disadvantages. In-depth understanding of the similarities and differences of these processing technologies is of great significance for optimizing the production process and improving the processing quality and efficiency.

CNC turning

(1) Advantages

1. Suitable for processing rotary parts, such as shaft, disk parts, can efficiently realize the outer circle, inner circle, thread and other surface processing.

2. Because the tool moves along the axis of the part, the cutting force is usually more stable, which is conducive to ensuring the machining accuracy and surface quality.

(2) Disadvantages

1. For non-rotating parts or parts with complex shapes, the processing capacity of turning is limited.

2. A clamping usually can only process one surface, for multi-sided processing requires multiple clamping, which may affect the processing accuracy.

CNC milling

(1) Advantages

1. Can process various shapes of parts, including plane, surface, cavity, etc., with strong versatility.

2. High precision machining of complex shapes can be achieved through multi-axis linkage.

(2) Disadvantages

1. When processing slender shaft or thin-walled parts, it is easy to deform due to the action of cutting force.

2. The cutting speed of milling is usually higher, the tool wear is faster, and the cost is relatively high.

CNC cutting

(1) Advantages

1. High machining accuracy and surface roughness can be obtained.

2. Suitable for processing materials with high hardness.

(2) Disadvantages

1. The cutting speed is slow, and the processing efficiency is relatively low.

2. Higher requirements for tools and higher tool costs.

CNC turning and milling composite processing

(1) Advantages

1. Integrated turning and milling functions, a clamping can complete the processing of multiple processes, reduce the clamping times, improve the processing accuracy and production efficiency.

2. Can process complex shape parts, make up for the lack of a single turning or milling process.

(2) Disadvantages

1. The equipment cost is high, and the technical requirements for the operator are also high.

2. Programming and process planning are relatively complex.

CNC turning, milling, cutting and turning milling combined processing processes each have advantages and disadvantages. In the actual production, the processing technology should be reasonably selected according to the structural characteristics of the parts, precision requirements, production batch and other factors to achieve the best processing effect and economic benefits. With the continuous progress of technology, these processing processes will also continue to develop and improve, providing stronger support for the development of the manufacturing industry.

1. processing objects and shapes

1. Turning: mainly suitable for processing rotary parts, such as shaft, disc, sleeve parts, can efficiently process outer circle, inner circle, cone, thread and so on.

2. Milling: better at processing planes, steps, grooves, surfaces, etc., with advantages for non-rotating parts and parts with complex contours.

3. Cutting: It is usually used for fine machining of parts to obtain high precision surface and size.

4. Turning and milling composite processing: It integrates the functions of turning and milling, and can process parts with complex shapes and both rotary and non-rotary characteristics.

2. tool movement mode

1. Turning: The tool moves in a straight line or curve along the axis of the part.

2. Milling: The tool rotates around its own axis and does translation movement along the surface of the part.

3. Cutting: The tool makes precise cutting action relative to the part.

4. Turning and milling composite processing: on the same machine tool, to achieve different movement combinations of turning tools and milling tools.

3. processing accuracy and surface quality

1. Turning: When processing the surface of the rotary body, it can achieve higher accuracy and better surface quality.

2. Milling: Machining accuracy for flat and complex profiles depends on machine tool accuracy and tool selection.

3. Cutting: Very high precision and excellent surface roughness can be achieved.

4. Turning and milling composite processing: combining the advantages of turning and milling, it can meet the high accuracy requirements, but the accuracy is also affected by the comprehensive impact of the machine tool and process.

4. Processing efficiency

1. Turning: For large quantities of rotary parts processing, high efficiency.

2. Milling: When machining complex shapes and polyhedral parts, the efficiency depends on the tool path and machine performance.

3. Cutting: Because the cutting speed is relatively slow, the processing efficiency is generally low, but it is indispensable in the demand for high precision.

4. Turning and milling composite processing: one clamping to complete a variety of processes, reduce the clamping time and error, improve the overall processing efficiency.

5. Equipment cost and complexity

1. Turning machine: relatively simple structure, relatively low cost.

2. Milling machine: According to the number of shafts and functions, the cost varies, and the cost of multi-axis milling machine is higher.

3. Cutting equipment: usually more sophisticated, high cost.

4. Turning and milling composite processing machine: integrated with a variety of functions, high equipment cost, complex control system.

6. Application fields

1. Turning: widely used in automobile, machinery manufacturing and other industries of shaft parts processing.

2. Milling: It is often used for the processing of complex parts in mold manufacturing, aerospace and other fields.

3. Cutting: Often used in precision instruments, electronics and other industries with high precision requirements.

4. Turning and milling composite processing: in high-end manufacturing, medical equipment and other fields, it has important applications for the processing of complex and high-precision parts.

CNC turning, milling, cutting and turning milling composite processing in many aspects of the similarities and differences, should be based on the specific processing needs and production conditions to choose the appropriate processing technology.

The efficiency comparison of turning and milling combined machining, turning and milling cannot be simply generalized, but is affected by many factors.

Turning has high efficiency in the processing of rotary parts, especially for large quantities of standard shaft and disk parts. Its tool movement is relatively simple, the cutting speed is high, and continuous cutting can be achieved.

Milling has advantages for machining planes, steps, grooves and complex contours. However, when processing simple rotary parts, its efficiency may not be as good as turning.

The combination of turning and milling machining combines the advantages of turning and milling, and can complete the turning and milling processes in a single clip, reducing the number of clips and positioning errors. For the parts with complex shape and both rotary and non-rotary characteristics, the combined turning and milling machining can significantly improve the machining efficiency.

However, the efficiency benefits of combined turning and milling may not be evident in the following cases:

1. When processing simple parts that only need to be turned or milled in a single process, due to the high cost and complexity of the turn-milling complex machine tool, it may not be as efficient as the specialized turning or milling machine.

2. In small batch production, the adjustment and programming time of the machine tool account for a large proportion in the entire processing cycle, which may affect the efficiency advantage of the turn-milling composite processing.

In general, for the medium and large volume production of complex parts, the turn-milling composite machining usually has a higher overall efficiency; For simple parts or small batch production, turning and milling may be more efficient in certain situations.

CNC turning, milling, cutting and turning milling combined processing technology is an important means in modern manufacturing industry. Turning is good at processing rotary parts, milling can deal with complex shapes and polyhedra, cutting can achieve high-precision surface treatment, and turn-milling composite processing is a combination of the two, can complete a variety of processes in a clip. Each process has its own unique advantages and scope of application, high turning efficiency in rotary body machining performance, milling versatility to meet the needs of complex contours, cutting accuracy is excellent, turning and milling combined processing is both precision and efficiency. In actual production, according to the characteristics of parts, accuracy requirements, batch size and other factors, reasonable selection of processes to achieve high quality, high efficiency and low cost manufacturing goals, to promote the continuous development and progress of the manufacturing industry.