With the advent of the Industry 4.0 era, CNC processing technology is also changing step by step, in addition to the pursuit of quality breakthroughs, many entrepreneurs are also pursuing automated production! Automation is a future trend in manufacturing. However, as we all know, the cost of manufacturing machine iteration is very expensive, under normal circumstances, the same series of machines do not appear the quality of the general process span will not be iterated machine. So we can avoid the heavy way to improve the production capacity and efficiency of CNC machine tools, and then take a look!
With the change of the development process environment, today's CNC machining machine tool technology has been constantly improving, today's we are already different from yesterday's we, the new era has put forward new challenges to us. What do we need to change to meet the challenge? What is needed is for us to continuously improve our perceptions, our capabilities, our methods and our actions.
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The process of the internal structure of the product is closely related to the processing cost. The processing technology used by the product directly determines the production cost, and the processing efficiency and production capacity will also be affected by it.
From the perspective of product design, if the manufacturing threshold of processing technology can be fundamentally reduced, on this basis, certain processing costs can be reduced, and the processing CT time of CNC machine tools can be shortened, and the processing quality and processing quality can be improved. Efficiency can be improved. Can greatly improve the CNC machining capacity.
The life management control of the tool by the CNC system is to calculate the number of tool machining, or to determine the processing time. Therefore, when the tool life reaches the expected number of machining times or time of the system, the CNC automatically stops the action. It is assumed that when manual supervision is not in place, or when the tool is not able to stop changing in the expected situation, the CNC machining process will be affected. Therefore, tool life is a key factor affecting CNC production capacity.
Especially when the CNC machining process of a workpiece is too much, the processing amount is cumbersome, and the dimensional accuracy of the processing is relatively strict, the tools to be used will be more. At this time, the CNC tool library automatically changes the tool, and the knife action is more frequent, and the tool wear is larger, so that the manual tool change and machine adjustment are more frequent.
Therefore, tool wear is an important indicator that affects the normal production rhythm and capacity of CNC. Through technical measures to improve the process, improve the overall life of the tool, not only can save the cost of the tool, but more importantly, can reduce the stopping time of the CNC spindle, so as to improve the efficiency of CNC processing, improve the production quality and capacity.
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In the process of confirming the product processing technology, it is necessary to fully consider all the functions of CNC CNC machine tools, to shorten the processing route, reduce the number of tool walking and tool changing times, so as to ensure that the processing capacity is improved.
By choosing a reasonable and appropriate cutting amount, give full play to the cutting performance of the tool, optimize the processing parameters of the CNC, ensure the high-speed machining of the spindle, reduce the CT time of parts processing, and ultimately improve the processing efficiency of the product and improve the production quality.
When writing CNC machining process, it is not only necessary to focus on the feasibility of processing, but also to consider whether the process of the processing process will have a negative effect on the processing efficiency. Effectively shorten the processing time of CNC CT and improve production capacity can be achieved by arranging a reasonable processing sequence and reducing the number of tool changes.
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The development and strict implementation of production SOP is an indispensable part of CNC machining production process. Manual operation behavior should be reasonably standardized to reduce employees' negative emotions and unnecessary waste of time efficiency. Formulate incentive policies to improve the enthusiasm of technicians, so as to achieve the purpose of improving production capacity and product processing quality.
The inspection work needs to be comprehensive, such as the use of the cylinder, solenoid valve, motor and other electrical parts in the oil environment on the equipment and fixture condition, and the investigation of these parts before the operation can effectively avoid the situation that the production of CNC spindle is forced to stop, so as to improve the utilization rate of the spindle.
Machine iteration is expensive, but there are other methods we can use to do it at a very small cost in exchange for a high yield.
The high-quality management of CNC machining production should be put in the first place, and the above six points can effectively improve the production performance and capacity of the machine tool.
Modern CNC (computer numerical control) machines enable the manufacture of precision parts quickly and efficiently. CNC machines manufacture millions of parts around the world every day. All of these parts vary in size, material and purpose.
CNC machining is often used for metal parts and assemblies with complex designs and tight tolerances. Because of the precision and capability of CNC machining, it is one of the most demanding manufacturing methods.
These industries rely heavily on CNC machined parts: automotive, Aerospace & Defense, medical, construction equipment, Power & Energy, and industrial. In this article, we will share how each industry uses precision machined parts.
Automobile industry
The automotive and transportation industry is one of the largest users of CNC machined parts. Cars, trucks, vans and motorcycles all use precision metal parts. Vehicles require thousands of parts, which require high precision and durability.
CNC machining is ideal for many automotive parts because the parts need to be the same and made of hard metals such as steel and stainless steel. Many engine and transmission parts are CNC machined. Few manufacturing processes can match the precision and repeatability offered by CNC machining.
Electric vehicles play an important role in the development of CNC machining, as they require a large number of precision-machined parts.
Medical industry
Similar to the automotive industry, the medical industry requires parts with extremely tight tolerances. There is no room for error in the manufacture of life-saving equipment.
CNC machining provides the medical industry with precision parts, required materials, and fast manufacturing. CNC machines can use specific materials required by the medical industry, such as stainless steel, titanium and copper parts.
CNC machining is also an ideal choice to support crisis response. In early 2020, many CNC workshops shifted part of their work to manufacturing basic medical equipment such as parts for ventilators. CNC machines have a wide range of functions and can be easily programmed to make new parts.
Industrial equipment industry
CNC machines make parts for other manufacturing operations. The industrial sector includes packaging equipment, electronics and other general industrial equipment. Overall, the industry accounts for about 25% of CNC machined parts.
Industrial equipment often requires high-precision parts that can operate in high-stress environments. The consistency and custom machining capabilities offered by CNC machining are necessary for the industry.
Aerospace and defense industries
The aerospace industry is worth an estimated $300 billion and shows no signs of slowing down. We usually think of aerospace as = airplanes, but there are also thousands of satellites and rockets that require thousands of precision parts.
The aerospace and defense industry relies on CNC machining to manufacture complex precision parts that leave no margin for error. The tight tolerances, rapid prototyping and scalability of CNC machines are ideally suited to meet the needs of this industry.
Construction industry
The construction industry needs reliable, high-strength parts that can operate in harsh environments. CNC machine tools can process large and small metal parts needed for construction equipment.
CNC machining is the best manufacturing method for difficult metal alloys. High-strength steel alloys are commonly used to make parts for cranes, lifting equipment, bulldozers and other construction equipment. Gears, pump equipment, and high-strength fasteners are just a few examples of NC machined parts.
Energy industry
The gas, oil and energy industry is another huge market that relies on many #CNC machined components. Precision valves, bushings and sensor devices all require precision machined parts.
To keep vital energy infrastructure operating at peak efficiency, components need to fit perfectly together.
Parts used in harsh environments require high precision and high corrosion and heat resistance. Salt water and chemicals can destroy many metal parts, so the industry needs metals such as Hastelloy, which often require modern CNC machine tool cutting tools.
In general, CNC machining process plays an irreplaceable role in modern manufacturing industry, and its high precision, high efficiency and flexibility bring great development opportunities and competitive advantages to all walks of life. With the continuous progress of technology and the continuous expansion of applications, CNC machining technology will continue to play an important role in the future manufacturing industry, and make new contributions to the progress and development of human society.#Honscn #cnc
