German High-End Audio Equipment Manufacturer × Honscn Precision CNC-Machined PE1000 Parts for Vinyl Record Cleaning Machines

Product Overview: PE1000 Component with Integrated Magnet for Audio Equipment

• Material: PE1000 (Polyethylene)

• Manufacturing Process: CNC machining

• Application: Vinyl record cleaning machine

• Key Feature: Integrated magnet for stability in liquid

This component consists of a PE1000 base with an integrated magnet, designed to maintain stability while submerged in water. The material and design must be able to withstand extended exposure to water and cleaning fluids without warping or losing functionality.

Key Challenges

1. Material Performance in Water Stability

Challenge:
When the first batch of PE1000 samples was tested by the customer, they noticed that the parts did not float on the water as expected. This was due to the material’s buoyancy, which didn’t meet the customer’s specification.

Our Solution:
Upon analysis, we determined that the issue was related to the embedded magnet, which caused the part to sink. After removing the magnet, the component was able to float on water. We communicated this finding to the customer and quickly adjusted our approach by:

• Replacing the material with a new batch of imported PE1000

• Thinning the magnet to balance the part’s buoyancy and performance

This modification ensured that the component would meet both buoyancy and magnetic stability requirements.

2. Magnet Integration and Structural Fit

Challenge:
The key challenge was ensuring the magnet was properly integrated into the PE1000 base while maintaining the required tight tolerances for the part’s fit and assembly. The magnet had to be secure and aligned in such a way that it didn’t interfere with the part’s functionality or affect the aesthetics of the finished product.

Our Solution:
We precisely CNC machined the PE1000 to ensure that the magnet integrated seamlessly into the component. We also:

• Adjusted the assembly process to ensure the magnet and PE1000 base fit together precisely

• Used a specialized adhesive to bond the magnet securely without affecting the material's performance

This ensured perfect alignment and stability, which is crucial for the part's role in the vinyl record cleaning machine.

Manufacturing Process

1. CNC Machining for Precision and Consistency

To meet the customer’s strict dimensional and material requirements, we employed CNC machining on the PE1000 material. This allowed us to achieve the high tolerances needed for:

• Precise magnet placement

• Ensuring that the part fits seamlessly in the customer’s equipment

2. Magnet Integration and Final Assembly

After the PE1000 part was machined, we integrated the magnet by:

• Thinning the magnet as required to ensure the part’s buoyancy

• Using high-strength adhesive to secure the magnet in place

• Conducting rigorous quality control tests to ensure the stability and alignment of the final product

Project Results & Customer Feedback

After making the necessary adjustments and completing the tests, the customer was satisfied with the final product:

Results:

• Buoyancy: The part now met the required buoyancy specifications, staying afloat when submerged in water.

• Performance: The magnet integration provided stability in the cleaning machine’s system, ensuring proper operation.

• Fit and Assembly: The parts were delivered with precise fit and alignment, ensuring smooth assembly into the customer’s machines.

Customer Feedback:

The customer’s product testing was successful, and they placed a full order for the parts. The feedback from the customer’s engineer was:

"Your solution not only solved the buoyancy issue but also improved the magnet integration. The quality and fit of the parts exceeded our expectations. The final product works perfectly in our cleaning machines, and we look forward to future collaborations."

Why High-End Audio Manufacturers Choose Honscn

This project showcases our expertise in providing high-quality, precision CNC-machined components for the audio equipment industry, particularly in specialized applications such as vinyl record cleaning machines.

We specialize in:

• Advanced material machining, including PE1000 and other high-performance plastics

• Tight-tolerance integration of magnets

• Fast and reliable delivery to meet customer timelines

Our goal is to provide manufacturers with precise, functional parts that enhance the performance and reliability of their high-end equipment.

Conclusion

In the world of high-end audio equipment, precision and performance are essential. We are committed to delivering components that meet the most demanding specifications for material stability, fit, and function.

If you are looking for a trusted supplier to produce precision CNC parts for your audio equipment, we are ready to provide you with the best solutions.