Customized Cnc Machining Part Buying Guide
customized cnc machining part is one of the main products in Honscn Co.,Ltd. Absorbing the soul of the modern design, the product stands high for its unique design style. Its elaborate appearance shows our avantgarde design concept and unparalleled competitiveness. Also, it is the offspring of progressive technology which makes it be of great functionality. What's more, it will be tested for tons of times before delivery, ensuring its excellent reliability.
Honscn Co.,Ltd is dedicated to delivering customized cnc machining part for our customers. The product is designed to incorporate the highest level of technical specifications, making itself the most reliable one in the competitive market. Moreover, as we resort to introduce cutting-edge technologies, it turns out to be more cost-effective and durable. It's expected to maintain the competitive advantages.
To provide customers with on-time delivery, as we promise on Honscn, we have developed an uninterrupted material supply chain by increasing collaboration with our suppliers to ensure that they can supply us required materials timely, avoiding any delay of production. We usually make a detailed production plan before production, enabling us to carry out production in a quick and accurate manner. For the shipping, we work with many reliable logistics companies to ensure the goods arrives at destination punctually and safely.
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In the field of machining, after CNC machining process methods and division of processes, the main content of the process route is to rationally arrange these processing methods and processing sequence. In general, CNC machining of mechanical parts includes cutting, heat treatment and auxiliary processes such as surface treatment, cleaning and inspection. The sequence of these processes directly affects the quality, production efficiency and cost of the parts. Therefore, when designing CNC machining routes, the order of cutting, heat treatment and auxiliary processes should be reasonably arranged, and the connection problem between them should be solved.
In addition to the basic steps mentioned above, factors such as material selection, fixture design and equipment selection need to be considered when developing a CNC machining route. Material selection is directly related to the final performance of parts, different materials have different requirements for cutting parameters; The fixture design will affect the stability and accuracy of the parts in the process of processing; Equipment selection needs to determine the type of machine tool suitable for its production needs according to the characteristics of the product.
What do we have to do before arranging the CNC machining process route?
1, the processing method of precision machinery parts should be determined according to the characteristics of the surface. On the basis of familiar with the characteristics of various processing methods, mastering the processing economy and surface roughness, the method that can ensure the processing quality, production efficiency and economy is selected.
2, select the appropriate drawing positioning reference, according to the principle of crude and fine reference selection to reasonably determine the positioning reference of each process.
3, When developing the machining process route of the parts, it is necessary to divide the rough, semi-fine and finishing stages of the parts on the basis of the analysis of the parts, and determine the degree of concentration and dispersion of the process, and reasonably arrange the processing sequence of the surfaces. For complex parts, several schemes can be considered first, and the most reasonable processing scheme can be selected after comparison and analysis.
4, determine the processing allowance and process size and tolerance of each process.
5, select machine tools and workers, clips, quantities, cutting tools. The selection of mechanical equipment should not only ensure the quality of processing, but also be economical and reasonable. Under the conditions of mass production, general machine tools and special jigs should generally be used.
6, Determine the technical requirements and inspection methods of each major process.Determining the cutting amount and time quota of each process is usually decided by the operator for a single small batch production plant. It is generally not specified in the machining process card. However, in the medium batch and mass production plants, in order to ensure the rationality of production and the balance of rhythm, it is required that the cutting amount must be specified, and must not be changed at will.
cnc machining process arrangement
First rough and then fine
The processing accuracy is gradually improved according to the order of rough turning - semi-fine turning - fine turning. The rough lathe can remove most of the machining allowance of the workpiece surface in a short time, thereby increasing the metal removal rate and meeting the requirement of the uniformity of the allowance. If the residual amount left after the rough turning does not meet the finishing requirements, it is necessary to arrange a semi-finishing car for finishing. The fine car needs to ensure that the outline of the part is cut according to the drawing size to ensure the processing accuracy.
Approach first and then far
Under normal circumstances, the parts close to the tool should be processed first, and then the parts far away from the tool to the tool should be processed to shorten the moving distance of the tool and reduce the empty travel time. In the process of turning, it is beneficial to maintain the stiffness of the blank or semi-finished product and improve its cutting conditions.
The principle of internal and external intersection
For parts that have both an inner surface (inner cavity) and an outer surface to be processed, when arranging the processing sequence, the inner and outer surfaces should be roughed first, and then the inner and outer surfaces should be finished. Must not be part of the surface of the part (outer surface or inner surface) after processing, then processing other surfaces (inner surface or outer surface).
Base first principle
Priority should be given to the surface used as the finishing reference. This is because the more accurate the surface of the positioning reference, the smaller the clamping error. For example, when machining shaft parts, the center hole is usually machined first, and then the outer surface and end face are machined with the center hole as the precision basis.
The principle of the first and the second
The main working surface and assembly base surface of the parts should be processed first, so as to find out the modern defects on the main surface in the blank early. The secondary surface can be interspersed, placed on the main machined surface to a certain extent, before the final finishing.
The principle of the face before the hole
The plane outline size of the box and bracket parts is large, and the plane is generally processed first, and then the hole and other sizes are processed. This arrangement of processing sequence, on the one hand with the processed plane positioning, stable and reliable; On the other hand, it is easy to process the hole on the machined plane, and can improve the processing accuracy of the hole, especially when drilling, the axis of the hole is not easy to deviate.
Conclusion
When developing the machining process of parts, it is necessary to select the appropriate processing method, machine tool equipment, clamp measuring tools, blank and technical requirements for workers according to the production type of parts.
In addition to the basic steps mentioned above, factors such as material selection, fixture design and equipment selection need to be considered when developing a CNC machining route. Material selection is directly related to the final performance of parts, different materials have different requirements for cutting parameters; The fixture design will affect the stability and accuracy of the parts in the process of processing; Equipment selection needs to determine the type of machine tool suitable for its production needs according to the characteristics of the product.
What do we have to do before arranging the CNC machining process route?
1, the processing method of precision machinery parts should be determined according to the characteristics of the surface. On the basis of familiar with the characteristics of various processing methods, mastering the processing economy and surface roughness, the method that can ensure the processing quality, production efficiency and economy is selected.
2, select the appropriate drawing positioning reference, according to the principle of crude and fine reference selection to reasonably determine the positioning reference of each process.
3, When developing the machining process route of the parts, it is necessary to divide the rough, semi-fine and finishing stages of the parts on the basis of the analysis of the parts, and determine the degree of concentration and dispersion of the process, and reasonably arrange the processing sequence of the surfaces. For complex parts, several schemes can be considered first, and the most reasonable processing scheme can be selected after comparison and analysis.
4, determine the processing allowance and process size and tolerance of each process.
5, select machine tools and workers, clips, quantities, cutting tools. The selection of mechanical equipment should not only ensure the quality of processing, but also be economical and reasonable. Under the conditions of mass production, general machine tools and special jigs should generally be used.
6, Determine the technical requirements and inspection methods of each major process.Determining the cutting amount and time quota of each process is usually decided by the operator for a single small batch production plant. It is generally not specified in the machining process card. However, in the medium batch and mass production plants, in order to ensure the rationality of production and the balance of rhythm, it is required that the cutting amount must be specified, and must not be changed at will.
cnc machining process arrangement
First rough and then fine
The processing accuracy is gradually improved according to the order of rough turning - semi-fine turning - fine turning. The rough lathe can remove most of the machining allowance of the workpiece surface in a short time, thereby increasing the metal removal rate and meeting the requirement of the uniformity of the allowance. If the residual amount left after the rough turning does not meet the finishing requirements, it is necessary to arrange a semi-finishing car for finishing. The fine car needs to ensure that the outline of the part is cut according to the drawing size to ensure the processing accuracy.
Approach first and then far
Under normal circumstances, the parts close to the tool should be processed first, and then the parts far away from the tool to the tool should be processed to shorten the moving distance of the tool and reduce the empty travel time. In the process of turning, it is beneficial to maintain the stiffness of the blank or semi-finished product and improve its cutting conditions.
The principle of internal and external intersection
For parts that have both an inner surface (inner cavity) and an outer surface to be processed, when arranging the processing sequence, the inner and outer surfaces should be roughed first, and then the inner and outer surfaces should be finished. Must not be part of the surface of the part (outer surface or inner surface) after processing, then processing other surfaces (inner surface or outer surface).
Base first principle
Priority should be given to the surface used as the finishing reference. This is because the more accurate the surface of the positioning reference, the smaller the clamping error. For example, when machining shaft parts, the center hole is usually machined first, and then the outer surface and end face are machined with the center hole as the precision basis.
The principle of the first and the second
The main working surface and assembly base surface of the parts should be processed first, so as to find out the modern defects on the main surface in the blank early. The secondary surface can be interspersed, placed on the main machined surface to a certain extent, before the final finishing.
The principle of the face before the hole
The plane outline size of the box and bracket parts is large, and the plane is generally processed first, and then the hole and other sizes are processed. This arrangement of processing sequence, on the one hand with the processed plane positioning, stable and reliable; On the other hand, it is easy to process the hole on the machined plane, and can improve the processing accuracy of the hole, especially when drilling, the axis of the hole is not easy to deviate.
Conclusion
When developing the machining process of parts, it is necessary to select the appropriate processing method, machine tool equipment, clamp measuring tools, blank and technical requirements for workers according to the production type of parts.
With the advent of the Industry 4.0 era, CNC processing technology is also changing step by step, in addition to the pursuit of quality breakthroughs, many entrepreneurs are also pursuing automated production! Automation is a future trend in manufacturing. However, as we all know, the cost of manufacturing machine iteration is very expensive, under normal circumstances, the same series of machines do not appear the quality of the general process span will not be iterated machine. So we can avoid the heavy way to improve the production capacity and efficiency of CNC machine tools, and then take a look!
With the change of the development process environment, today's CNC machining machine tool technology has been constantly improving, today's we are already different from yesterday's we, the new era has put forward new challenges to us. What do we need to change to meet the challenge? What is needed is for us to continuously improve our perceptions, our capabilities, our methods and our actions.
1
/
The importance of product processing technology
The process of the internal structure of the product is closely related to the processing cost. The processing technology used by the product directly determines the production cost, and the processing efficiency and production capacity will also be affected by it.
From the perspective of product design, if the manufacturing threshold of processing technology can be fundamentally reduced, on this basis, certain processing costs can be reduced, and the processing CT time of CNC machine tools can be shortened, and the processing quality and processing quality can be improved. Efficiency can be improved. Can greatly improve the CNC machining capacity.
2
/
Tool life management control in CNC machining
The life management control of the tool by the CNC system is to calculate the number of tool machining, or to determine the processing time. Therefore, when the tool life reaches the expected number of machining times or time of the system, the CNC automatically stops the action. It is assumed that when manual supervision is not in place, or when the tool is not able to stop changing in the expected situation, the CNC machining process will be affected. Therefore, tool life is a key factor affecting CNC production capacity.
Especially when the CNC machining process of a workpiece is too much, the processing amount is cumbersome, and the dimensional accuracy of the processing is relatively strict, the tools to be used will be more. At this time, the CNC tool library automatically changes the tool, and the knife action is more frequent, and the tool wear is larger, so that the manual tool change and machine adjustment are more frequent.
Therefore, tool wear is an important indicator that affects the normal production rhythm and capacity of CNC. Through technical measures to improve the process, improve the overall life of the tool, not only can save the cost of the tool, but more importantly, can reduce the stopping time of the CNC spindle, so as to improve the efficiency of CNC processing, improve the production quality and capacity.
3
/
CNC optimization program and process parameters
In the process of confirming the product processing technology, it is necessary to fully consider all the functions of CNC CNC machine tools, to shorten the processing route, reduce the number of tool walking and tool changing times, so as to ensure that the processing capacity is improved.
By choosing a reasonable and appropriate cutting amount, give full play to the cutting performance of the tool, optimize the processing parameters of the CNC, ensure the high-speed machining of the spindle, reduce the CT time of parts processing, and ultimately improve the processing efficiency of the product and improve the production quality.
4
/
CNC machining process improvement
When writing CNC machining process, it is not only necessary to focus on the feasibility of processing, but also to consider whether the process of the processing process will have a negative effect on the processing efficiency. Effectively shorten the processing time of CNC CT and improve production capacity can be achieved by arranging a reasonable processing sequence and reducing the number of tool changes.
5
/
The production site is strictly controlled
The development and strict implementation of production SOP is an indispensable part of CNC machining production process. Manual operation behavior should be reasonably standardized to reduce employees' negative emotions and unnecessary waste of time efficiency. Formulate incentive policies to improve the enthusiasm of technicians, so as to achieve the purpose of improving production capacity and product processing quality.
6
/
CNC machining abnormal problem elimination
The inspection work needs to be comprehensive, such as the use of the cylinder, solenoid valve, motor and other electrical parts in the oil environment on the equipment and fixture condition, and the investigation of these parts before the operation can effectively avoid the situation that the production of CNC spindle is forced to stop, so as to improve the utilization rate of the spindle.
Machine iteration is expensive, but there are other methods we can use to do it at a very small cost in exchange for a high yield.
The high-quality management of CNC machining production should be put in the first place, and the above six points can effectively improve the production performance and capacity of the machine tool.
Six industries that rely on cnc machining
Modern CNC (computer numerical control) machines enable the manufacture of precision parts quickly and efficiently. CNC machines manufacture millions of parts around the world every day. All of these parts vary in size, material and purpose.
CNC machining is often used for metal parts and assemblies with complex designs and tight tolerances. Because of the precision and capability of CNC machining, it is one of the most demanding manufacturing methods.
These industries rely heavily on CNC machined parts: automotive, Aerospace & Defense, medical, construction equipment, Power & Energy, and industrial. In this article, we will share how each industry uses precision machined parts.
Automobile industry
The automotive and transportation industry is one of the largest users of CNC machined parts. Cars, trucks, vans and motorcycles all use precision metal parts. Vehicles require thousands of parts, which require high precision and durability.
CNC machining is ideal for many automotive parts because the parts need to be the same and made of hard metals such as steel and stainless steel. Many engine and transmission parts are CNC machined. Few manufacturing processes can match the precision and repeatability offered by CNC machining.
Electric vehicles play an important role in the development of CNC machining, as they require a large number of precision-machined parts.
Medical industry
Similar to the automotive industry, the medical industry requires parts with extremely tight tolerances. There is no room for error in the manufacture of life-saving equipment.
CNC machining provides the medical industry with precision parts, required materials, and fast manufacturing. CNC machines can use specific materials required by the medical industry, such as stainless steel, titanium and copper parts.
CNC machining is also an ideal choice to support crisis response. In early 2020, many CNC workshops shifted part of their work to manufacturing basic medical equipment such as parts for ventilators. CNC machines have a wide range of functions and can be easily programmed to make new parts.
Industrial equipment industry
CNC machines make parts for other manufacturing operations. The industrial sector includes packaging equipment, electronics and other general industrial equipment. Overall, the industry accounts for about 25% of CNC machined parts.
Industrial equipment often requires high-precision parts that can operate in high-stress environments. The consistency and custom machining capabilities offered by CNC machining are necessary for the industry.
Aerospace and defense industries
The aerospace industry is worth an estimated $300 billion and shows no signs of slowing down. We usually think of aerospace as = airplanes, but there are also thousands of satellites and rockets that require thousands of precision parts.
The aerospace and defense industry relies on CNC machining to manufacture complex precision parts that leave no margin for error. The tight tolerances, rapid prototyping and scalability of CNC machines are ideally suited to meet the needs of this industry.
Construction industry
The construction industry needs reliable, high-strength parts that can operate in harsh environments. CNC machine tools can process large and small metal parts needed for construction equipment.
CNC machining is the best manufacturing method for difficult metal alloys. High-strength steel alloys are commonly used to make parts for cranes, lifting equipment, bulldozers and other construction equipment. Gears, pump equipment, and high-strength fasteners are just a few examples of NC machined parts.
Energy industry
The gas, oil and energy industry is another huge market that relies on many #CNC machined components. Precision valves, bushings and sensor devices all require precision machined parts.
To keep vital energy infrastructure operating at peak efficiency, components need to fit perfectly together.
Parts used in harsh environments require high precision and high corrosion and heat resistance. Salt water and chemicals can destroy many metal parts, so the industry needs metals such as Hastelloy, which often require modern CNC machine tool cutting tools.
In general, CNC machining process plays an irreplaceable role in modern manufacturing industry, and its high precision, high efficiency and flexibility bring great development opportunities and competitive advantages to all walks of life. With the continuous progress of technology and the continuous expansion of applications, CNC machining technology will continue to play an important role in the future manufacturing industry, and make new contributions to the progress and development of human society.#Honscn #cnc
With the change of the development process environment, today's CNC machining machine tool technology has been constantly improving, today's we are already different from yesterday's we, the new era has put forward new challenges to us. What do we need to change to meet the challenge? What is needed is for us to continuously improve our perceptions, our capabilities, our methods and our actions.
1
/
The importance of product processing technology
The process of the internal structure of the product is closely related to the processing cost. The processing technology used by the product directly determines the production cost, and the processing efficiency and production capacity will also be affected by it.
From the perspective of product design, if the manufacturing threshold of processing technology can be fundamentally reduced, on this basis, certain processing costs can be reduced, and the processing CT time of CNC machine tools can be shortened, and the processing quality and processing quality can be improved. Efficiency can be improved. Can greatly improve the CNC machining capacity.
2
/
Tool life management control in CNC machining
The life management control of the tool by the CNC system is to calculate the number of tool machining, or to determine the processing time. Therefore, when the tool life reaches the expected number of machining times or time of the system, the CNC automatically stops the action. It is assumed that when manual supervision is not in place, or when the tool is not able to stop changing in the expected situation, the CNC machining process will be affected. Therefore, tool life is a key factor affecting CNC production capacity.
Especially when the CNC machining process of a workpiece is too much, the processing amount is cumbersome, and the dimensional accuracy of the processing is relatively strict, the tools to be used will be more. At this time, the CNC tool library automatically changes the tool, and the knife action is more frequent, and the tool wear is larger, so that the manual tool change and machine adjustment are more frequent.
Therefore, tool wear is an important indicator that affects the normal production rhythm and capacity of CNC. Through technical measures to improve the process, improve the overall life of the tool, not only can save the cost of the tool, but more importantly, can reduce the stopping time of the CNC spindle, so as to improve the efficiency of CNC processing, improve the production quality and capacity.
3
/
CNC optimization program and process parameters
In the process of confirming the product processing technology, it is necessary to fully consider all the functions of CNC CNC machine tools, to shorten the processing route, reduce the number of tool walking and tool changing times, so as to ensure that the processing capacity is improved.
By choosing a reasonable and appropriate cutting amount, give full play to the cutting performance of the tool, optimize the processing parameters of the CNC, ensure the high-speed machining of the spindle, reduce the CT time of parts processing, and ultimately improve the processing efficiency of the product and improve the production quality.
4
/
CNC machining process improvement
When writing CNC machining process, it is not only necessary to focus on the feasibility of processing, but also to consider whether the process of the processing process will have a negative effect on the processing efficiency. Effectively shorten the processing time of CNC CT and improve production capacity can be achieved by arranging a reasonable processing sequence and reducing the number of tool changes.
5
/
The production site is strictly controlled
The development and strict implementation of production SOP is an indispensable part of CNC machining production process. Manual operation behavior should be reasonably standardized to reduce employees' negative emotions and unnecessary waste of time efficiency. Formulate incentive policies to improve the enthusiasm of technicians, so as to achieve the purpose of improving production capacity and product processing quality.
6
/
CNC machining abnormal problem elimination
The inspection work needs to be comprehensive, such as the use of the cylinder, solenoid valve, motor and other electrical parts in the oil environment on the equipment and fixture condition, and the investigation of these parts before the operation can effectively avoid the situation that the production of CNC spindle is forced to stop, so as to improve the utilization rate of the spindle.
Machine iteration is expensive, but there are other methods we can use to do it at a very small cost in exchange for a high yield.
The high-quality management of CNC machining production should be put in the first place, and the above six points can effectively improve the production performance and capacity of the machine tool.
Six industries that rely on cnc machining
Modern CNC (computer numerical control) machines enable the manufacture of precision parts quickly and efficiently. CNC machines manufacture millions of parts around the world every day. All of these parts vary in size, material and purpose.
CNC machining is often used for metal parts and assemblies with complex designs and tight tolerances. Because of the precision and capability of CNC machining, it is one of the most demanding manufacturing methods.
These industries rely heavily on CNC machined parts: automotive, Aerospace & Defense, medical, construction equipment, Power & Energy, and industrial. In this article, we will share how each industry uses precision machined parts.
Automobile industry
The automotive and transportation industry is one of the largest users of CNC machined parts. Cars, trucks, vans and motorcycles all use precision metal parts. Vehicles require thousands of parts, which require high precision and durability.
CNC machining is ideal for many automotive parts because the parts need to be the same and made of hard metals such as steel and stainless steel. Many engine and transmission parts are CNC machined. Few manufacturing processes can match the precision and repeatability offered by CNC machining.
Electric vehicles play an important role in the development of CNC machining, as they require a large number of precision-machined parts.
Medical industry
Similar to the automotive industry, the medical industry requires parts with extremely tight tolerances. There is no room for error in the manufacture of life-saving equipment.
CNC machining provides the medical industry with precision parts, required materials, and fast manufacturing. CNC machines can use specific materials required by the medical industry, such as stainless steel, titanium and copper parts.
CNC machining is also an ideal choice to support crisis response. In early 2020, many CNC workshops shifted part of their work to manufacturing basic medical equipment such as parts for ventilators. CNC machines have a wide range of functions and can be easily programmed to make new parts.
Industrial equipment industry
CNC machines make parts for other manufacturing operations. The industrial sector includes packaging equipment, electronics and other general industrial equipment. Overall, the industry accounts for about 25% of CNC machined parts.
Industrial equipment often requires high-precision parts that can operate in high-stress environments. The consistency and custom machining capabilities offered by CNC machining are necessary for the industry.
Aerospace and defense industries
The aerospace industry is worth an estimated $300 billion and shows no signs of slowing down. We usually think of aerospace as = airplanes, but there are also thousands of satellites and rockets that require thousands of precision parts.
The aerospace and defense industry relies on CNC machining to manufacture complex precision parts that leave no margin for error. The tight tolerances, rapid prototyping and scalability of CNC machines are ideally suited to meet the needs of this industry.
Construction industry
The construction industry needs reliable, high-strength parts that can operate in harsh environments. CNC machine tools can process large and small metal parts needed for construction equipment.
CNC machining is the best manufacturing method for difficult metal alloys. High-strength steel alloys are commonly used to make parts for cranes, lifting equipment, bulldozers and other construction equipment. Gears, pump equipment, and high-strength fasteners are just a few examples of NC machined parts.
Energy industry
The gas, oil and energy industry is another huge market that relies on many #CNC machined components. Precision valves, bushings and sensor devices all require precision machined parts.
To keep vital energy infrastructure operating at peak efficiency, components need to fit perfectly together.
Parts used in harsh environments require high precision and high corrosion and heat resistance. Salt water and chemicals can destroy many metal parts, so the industry needs metals such as Hastelloy, which often require modern CNC machine tool cutting tools.
In general, CNC machining process plays an irreplaceable role in modern manufacturing industry, and its high precision, high efficiency and flexibility bring great development opportunities and competitive advantages to all walks of life. With the continuous progress of technology and the continuous expansion of applications, CNC machining technology will continue to play an important role in the future manufacturing industry, and make new contributions to the progress and development of human society.#Honscn #cnc
Keeping your manufacturing and operational cost the minimum is the key to sustain in high competitive market and stay profit making. Equally, you've to supply your customers with the finest quality products that can challenge your rivals. Managing all these prerequisites is really challenging for small to big businesses today, and this is where most manufacturing units think of outsourcing CNC machining services from specialist shops. Being in manufacturing or fabrication business with great clientele counting aerospace, mining, defense, shipping, engineering and others, outsourcing your day to day CNC machining necessities generates a solid business prospect. When you're focused on different business and require CNC machined parts as a part of your manufacturing need, it doesn't make sense to owning a CNC machine with huge investment or hire expertise; instead, think of hiring CNC machining services, the way the business world thinks today. Why Outsource CNC Machines Services? Accessing Expertise The biggest benefit of outsourcing CNC machining services that inspires MNCs to SMEs is its easy access to expertise with no special investment for machineries or manpower. Contextually, here you're basically tapping and incorporating the know-how of a CNC machining shop in your supplies to make them superior. The machining shop uses the sophisticated series of CNC or Computer Numerical Control which can manipulate everything like milling, lathing, drilling, pressing, or finishing with the help of computerized system ensuring accuracy, speed, and uniformity of product finishes. Outsourcing expert services, thus, ensures you to execute supplies exactly as per the specs your customers require. Upholding Accuracy and Speed Maintaining absolute accuracy has been crucial to keep your customers satisfied since most industries today cannot even spare even a negligible error, which is obvious with human labors. CNC is designed to continue accuracy level by .99999 % once the design and program is fed into computer by a skilled CNC technician. Minimal fault during production means no wastage while you can cater any volume of supply and within the delivery schedule to your customers prepared with your CNC machining services. Reduced Labor Cost and Peaceful Production With CNC machining services, you don't have to depend on manual labor oriented companies or employ indoor labors. First of all, this helps you save a lot on labor cost while you get complete finishing solution including shearing, welding, framing, cutting or punching holes expending minimum on fabrication. Those who are still depended on manual labors know; how challenging it is to maintaining customer services with issues like labors on leave, sick, on vacation or labor disputes etc. No denying, your clients are least bothered about your labor issues and wants their deliveries on time with best finishes. Versatility with Increased Market All you need from your specialist CNC machining services is precision components as per your clients need. The biggest benefit of working with a CNC machine shop is they are masters to dispense any kind of sheet metal, fiber, or plastic finishes irrespective of how complex is the shape or design and amount of your order. Since everything is done by CNC machines, once the specs of your order is programmed and fed, the job is virtually finished. With increased versatility and capability , you can go ahead with new market possibilities.
CNC machining refers to any process that uses a CNC machine. This could be for routing, milling, drilling, or other types of work that is done with metal, wood or other materials. This is a manufacturing process that uses the automatic opportunity from the computer to create shapes or forms that must be precise.
Raw materials are used and they are put into a CNC machine that uses cutting tools to make these shapes. The CNC machining process involves computers that have at least one microprocessor and several units for storage. With CAD or CAM software systems added to CNC the computer can be programmed to produce the precise movements that are able to create the part.
In CNC machining the process is automated which saves the operator time and saves the business money. The operator is able to load the materials, program the machine and then the machine can work without attention when set up properly; the amount of time it is run without attention is also programmed in.
An important aspect of any CNC machining is for the operator to know the machine well. CNC is an addition to the general aspects of the machine. As an example, if you are doing routing, adding CNC to the process only automates it. However, for the operator, it means that they must understand the machine, how to put in codes or use CAD or CAM and how to operate the machine; they must also understand how basic routing works.
Another area that is important in order to understand CNC machining is the basic components of the machine. It is important to know how these machines operate in order to fix them if something goes wrong. This also allows the operator to understand the limitations and the capabilities of the machine to get the most out of its use.
As CNC machining becomes a project the operator is in charge defining five areas. They will first think about the project they want to design and plan it out. This is where sitting down and drawing out plans will be a good idea.
The next area is to understand CAD to translate the drawing into the computer and then an understanding of CAM to translate the CAD information into machine language. In the final area the individual must understand the Controlling function in order to make the machine do what is required. When all these areas are fulfilled properly they allow the individual to create the project in the way they saw it in their drawing.
CNC machining was traditionally only done in commercial settings with very large CNC machines. Today, there are mini-CNC machines that allow the process to be done on a smaller scale in a home workshop. This has allowed the smaller business to be able to take advantage of building a variety of parts and products that were not previously available except on a larger scale.
CNC machining can produce both simple and complex designs and can be used on a variety of materials including aluminum, foam, wood and other metals.
Raw materials are used and they are put into a CNC machine that uses cutting tools to make these shapes. The CNC machining process involves computers that have at least one microprocessor and several units for storage. With CAD or CAM software systems added to CNC the computer can be programmed to produce the precise movements that are able to create the part.
In CNC machining the process is automated which saves the operator time and saves the business money. The operator is able to load the materials, program the machine and then the machine can work without attention when set up properly; the amount of time it is run without attention is also programmed in.
An important aspect of any CNC machining is for the operator to know the machine well. CNC is an addition to the general aspects of the machine. As an example, if you are doing routing, adding CNC to the process only automates it. However, for the operator, it means that they must understand the machine, how to put in codes or use CAD or CAM and how to operate the machine; they must also understand how basic routing works.
Another area that is important in order to understand CNC machining is the basic components of the machine. It is important to know how these machines operate in order to fix them if something goes wrong. This also allows the operator to understand the limitations and the capabilities of the machine to get the most out of its use.
As CNC machining becomes a project the operator is in charge defining five areas. They will first think about the project they want to design and plan it out. This is where sitting down and drawing out plans will be a good idea.
The next area is to understand CAD to translate the drawing into the computer and then an understanding of CAM to translate the CAD information into machine language. In the final area the individual must understand the Controlling function in order to make the machine do what is required. When all these areas are fulfilled properly they allow the individual to create the project in the way they saw it in their drawing.
CNC machining was traditionally only done in commercial settings with very large CNC machines. Today, there are mini-CNC machines that allow the process to be done on a smaller scale in a home workshop. This has allowed the smaller business to be able to take advantage of building a variety of parts and products that were not previously available except on a larger scale.
CNC machining can produce both simple and complex designs and can be used on a variety of materials including aluminum, foam, wood and other metals.
5-axis CNC machining is an advanced manufacturing process that adds two rotating axes (A, B or A, C) to the three linear axes (X, Y, Z). This type of processing has many advantages. It can realize the multi-sided machining of complex shape parts, greatly improve the machining accuracy and efficiency, and reduce the number of clamping and error. For parts with deep cavity, reverse buckle, complex surface and other features, 5-axis CNC machining can easily cope with. In the aerospace, automotive, mold and other industries, 5-axis CNC machining is widely used in the manufacture of high-precision key parts, such as engine impellers, aviation structural parts, automotive molds and so on.
How to optimize 5-axis cnc machining？
Here are some ways to optimize 5-axis CNC machining:
1. Tool path planning:
Efficient tool path algorithm to reduce empty travel and unnecessary tool movement.
Optimize the cutting and cutting mode of the tool, avoid sudden stop and turn, reduce tool wear and machine vibration.
2. Tool selection:
Select the appropriate tool material, geometry and size according to the machining material and process requirements.
Consider using multi-edge tools to improve cutting efficiency.
3. Cutting parameters optimization:
Precise setting of parameters such as cutting speed, feed speed and cutting depth to achieve the best cutting results and efficiency.
Combine tool and material characteristics to determine optimal parameters through testing and simulation.
4. Clamping method:
Ensure that the workpiece is firmly mounted, reducing displacement and vibration during machining.
The use of appropriate fixtures to improve clamping efficiency and accuracy.
5. Programming optimization:
Simplify programming code, reduce redundant instructions, and improve program execution efficiency.
Use macros and subroutines to improve programming flexibility and versatility.
6. Machine maintenance:
Regular maintenance and calibration of the machine to ensure the accuracy and performance of the machine.
Replace the worn parts in time to ensure the normal operation of the machine.
7. Processing sequence:
Reasonable arrangement of processing procedures, first rough processing, then semi-finishing and finishing.
Avoid repeated clamping and positioning errors.
8. Simulation and verification:
Perform tool path simulation before machining to check for interference and errors.
Verify the feasibility and rationality of the processing technology.
9. Personnel training:
Improve the skill level and process knowledge of the operators so that they can skillfully operate the machine and optimize the machining process.
10. Adopt advanced control system:
Upgrade the machine control system to support more advanced machining functions and optimization algorithms.
We can use the above methods to optimize 5-axis CNC machining according to the actual situation.
What factors should be considered to optimize 5-axis cnc machining?
Optimizing 5-axis CNC machining requires consideration of the following factors:
Workpiece design and geometry: including complexity, feature size and tolerance requirements, which affect machining strategy and tool path selection.
Material characteristics: the hardness, toughness, thermal conductivity and other properties of the material determine the selection of cutting parameters and tools.
Tool selection: The material, geometry, blade number, diameter, etc. of the tool should be matched with the processing task to ensure cutting efficiency and quality.
Cutting parameters: such as cutting speed, feed rate, cutting depth, etc., need to be optimized according to material and tool characteristics to improve processing efficiency and avoid excessive tool wear.
Machine tool performance: including the accuracy, rigidity, stroke, speed range of the machine tool, etc., to give full play to the advantages of the machine tool and avoid exceeding its capacity.
Clamping method: to ensure that the workpiece clamping is stable, accurate, and will not interfere with the processing, and to facilitate loading and unloading, improve production efficiency.
Tool path planning: Optimize the feed and retreat mode of the tool, reduce empty travel and unnecessary movement, and reduce processing time.
Cooling and lubrication: Suitable cooling and lubrication methods can reduce the cutting temperature, extend the tool life, and improve the surface quality.
Programming technology: Efficient and accurate programming code helps to reduce errors and improve machine operation efficiency.
Post-processing program: ensure that the generated CNC code can be executed accurately by the machine tool.
Processing sequence: reasonable arrangement of roughing, semi-finishing and finishing sequence to improve processing efficiency and ensure processing quality.
Processing cost: under the premise of ensuring quality, minimize tool loss, energy consumption and processing time to control costs.
Production batch: Batch size will affect the processing strategy and the selection of tooling fixtures.
Quality requirements: Strict surface roughness, dimensional accuracy and form and position tolerances require finer processing parameters and process control.
These factors are related to each other, and comprehensive consideration can achieve the optimization of 5-axis CNC machining.
What performance can be improved by optimizing 5-axis CNC machining?
Optimizing 5-axis CNC machining can significantly improve performance in the following areas:
Machining accuracy: Through more accurate tool path planning, optimized cutting parameters and good machine tool calibration, machining errors can be significantly reduced, and dimensional accuracy and form and position tolerance accuracy of parts can be improved.
Surface quality: Suitable tool selection, cutting parameter adjustment and effective cooling lubrication can obtain a smoother and lower roughness surface to meet higher surface quality requirements.
Processing efficiency: reducing empty stroke, optimizing tool path, improving cutting speed and feed speed and other measures can greatly shorten processing time and improve production efficiency.
Tool life: Reasonable cutting parameters and tool path can reduce tool wear and damage, extend the service life of the tool, reduce the cost of the tool.
Machine tool stability: Optimizing the processing process can reduce the vibration and shock of the machine tool, enhance the stability of the machine tool operation, and reduce the incidence of failure.
Material utilization: More accurate processing and reasonable layout planning can reduce the waste of materials and improve the utilization rate of materials.
Production flexibility: can adapt to the processing needs of different parts more quickly, adjust the processing technology and parameters, and improve the flexibility and response speed of production.
Energy consumption: By improving processing efficiency and reducing unnecessary machine tool actions, reduce energy consumption, achieve energy saving and reduce production costs.
To sum up, optimizing 5-axis CNC machining is of great significance for improving product quality, reducing costs, and enhancing the competitiveness of enterprises.
Honscn has obvious advantages in CNC aluminum processing. First of all, the precision is high, can make aluminum parts with accurate size and complex shape, and the quality is barbar. Then there is high efficiency, automatic processing, saving manpower and time. Complex shapes are no problem, anything can be done. Full use of materials, no waste, cost can be reduced. And the processed things have good repeatability and stable quality. It is also easy to modify the design, and it is flexible to change the procedure.
How to optimize 5-axis cnc machining？
Here are some ways to optimize 5-axis CNC machining:
1. Tool path planning:
Efficient tool path algorithm to reduce empty travel and unnecessary tool movement.
Optimize the cutting and cutting mode of the tool, avoid sudden stop and turn, reduce tool wear and machine vibration.
2. Tool selection:
Select the appropriate tool material, geometry and size according to the machining material and process requirements.
Consider using multi-edge tools to improve cutting efficiency.
3. Cutting parameters optimization:
Precise setting of parameters such as cutting speed, feed speed and cutting depth to achieve the best cutting results and efficiency.
Combine tool and material characteristics to determine optimal parameters through testing and simulation.
4. Clamping method:
Ensure that the workpiece is firmly mounted, reducing displacement and vibration during machining.
The use of appropriate fixtures to improve clamping efficiency and accuracy.
5. Programming optimization:
Simplify programming code, reduce redundant instructions, and improve program execution efficiency.
Use macros and subroutines to improve programming flexibility and versatility.
6. Machine maintenance:
Regular maintenance and calibration of the machine to ensure the accuracy and performance of the machine.
Replace the worn parts in time to ensure the normal operation of the machine.
7. Processing sequence:
Reasonable arrangement of processing procedures, first rough processing, then semi-finishing and finishing.
Avoid repeated clamping and positioning errors.
8. Simulation and verification:
Perform tool path simulation before machining to check for interference and errors.
Verify the feasibility and rationality of the processing technology.
9. Personnel training:
Improve the skill level and process knowledge of the operators so that they can skillfully operate the machine and optimize the machining process.
10. Adopt advanced control system:
Upgrade the machine control system to support more advanced machining functions and optimization algorithms.
We can use the above methods to optimize 5-axis CNC machining according to the actual situation.
What factors should be considered to optimize 5-axis cnc machining?
Optimizing 5-axis CNC machining requires consideration of the following factors:
Workpiece design and geometry: including complexity, feature size and tolerance requirements, which affect machining strategy and tool path selection.
Material characteristics: the hardness, toughness, thermal conductivity and other properties of the material determine the selection of cutting parameters and tools.
Tool selection: The material, geometry, blade number, diameter, etc. of the tool should be matched with the processing task to ensure cutting efficiency and quality.
Cutting parameters: such as cutting speed, feed rate, cutting depth, etc., need to be optimized according to material and tool characteristics to improve processing efficiency and avoid excessive tool wear.
Machine tool performance: including the accuracy, rigidity, stroke, speed range of the machine tool, etc., to give full play to the advantages of the machine tool and avoid exceeding its capacity.
Clamping method: to ensure that the workpiece clamping is stable, accurate, and will not interfere with the processing, and to facilitate loading and unloading, improve production efficiency.
Tool path planning: Optimize the feed and retreat mode of the tool, reduce empty travel and unnecessary movement, and reduce processing time.
Cooling and lubrication: Suitable cooling and lubrication methods can reduce the cutting temperature, extend the tool life, and improve the surface quality.
Programming technology: Efficient and accurate programming code helps to reduce errors and improve machine operation efficiency.
Post-processing program: ensure that the generated CNC code can be executed accurately by the machine tool.
Processing sequence: reasonable arrangement of roughing, semi-finishing and finishing sequence to improve processing efficiency and ensure processing quality.
Processing cost: under the premise of ensuring quality, minimize tool loss, energy consumption and processing time to control costs.
Production batch: Batch size will affect the processing strategy and the selection of tooling fixtures.
Quality requirements: Strict surface roughness, dimensional accuracy and form and position tolerances require finer processing parameters and process control.
These factors are related to each other, and comprehensive consideration can achieve the optimization of 5-axis CNC machining.
What performance can be improved by optimizing 5-axis CNC machining?
Optimizing 5-axis CNC machining can significantly improve performance in the following areas:
Machining accuracy: Through more accurate tool path planning, optimized cutting parameters and good machine tool calibration, machining errors can be significantly reduced, and dimensional accuracy and form and position tolerance accuracy of parts can be improved.
Surface quality: Suitable tool selection, cutting parameter adjustment and effective cooling lubrication can obtain a smoother and lower roughness surface to meet higher surface quality requirements.
Processing efficiency: reducing empty stroke, optimizing tool path, improving cutting speed and feed speed and other measures can greatly shorten processing time and improve production efficiency.
Tool life: Reasonable cutting parameters and tool path can reduce tool wear and damage, extend the service life of the tool, reduce the cost of the tool.
Machine tool stability: Optimizing the processing process can reduce the vibration and shock of the machine tool, enhance the stability of the machine tool operation, and reduce the incidence of failure.
Material utilization: More accurate processing and reasonable layout planning can reduce the waste of materials and improve the utilization rate of materials.
Production flexibility: can adapt to the processing needs of different parts more quickly, adjust the processing technology and parameters, and improve the flexibility and response speed of production.
Energy consumption: By improving processing efficiency and reducing unnecessary machine tool actions, reduce energy consumption, achieve energy saving and reduce production costs.
To sum up, optimizing 5-axis CNC machining is of great significance for improving product quality, reducing costs, and enhancing the competitiveness of enterprises.
Honscn has obvious advantages in CNC aluminum processing. First of all, the precision is high, can make aluminum parts with accurate size and complex shape, and the quality is barbar. Then there is high efficiency, automatic processing, saving manpower and time. Complex shapes are no problem, anything can be done. Full use of materials, no waste, cost can be reduced. And the processed things have good repeatability and stable quality. It is also easy to modify the design, and it is flexible to change the procedure.
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