Honscn Co.,Ltd takes pride in proving global customers with premium quality products, such as cnc plastic machining parts. We adopt a rigorous approach to the materials selection process and we only select those materials with properties that meet the product's performance or reliability requirements. For the production, we adopt the lean production method to reduce defects and ensure the consistent quality of the products.
To open up a broader market for HONSCN brand, we are committed to providing our customers with an excellent brand experience. All of our staff have been trained to understand our brand competitiveness in the market. Our professional team shows our products to customers at home and abroad through email, telephone, video, and exhibition. We enhance our brand influence in the international market by constantly meeting the high expectations from customers.
HONSCN’s focus has always been in offering customers incredible value for their investment. Most products at Honscn have promising application prospect and tremendous market potential. And they outperform many similar products of the domestic and overseas market. All models we present here meet the requirements of standardization and have overcome some defects of old ones. Ask!
Shenzhen Honscn is a professional manufacturer of CNC Machine Parts, Auto Lathe Machine Parts, and Screw Fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product design and engineers, as well as a professional QC team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.
• We can make offcial drawings based on customer request, or customer will provide their drawings for us to quote price and make samples for approval.
• After receiving the samples, customers will do a test for the material, size and tolerance. If customer need to change the size or material, we can arrange second samples for approval. Until customer approved the samples, then we will confirm large order.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• If confirmed the sample okay, the customer needs us to provide the Mill Test Crtificate of this product conforming to EU standards, such as CE, RoHS, REACH before placing order. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as material, size, tolerance, surface finish and other details of the final sample.
After the package such as qty, label, shipping mark etc. are provided by customer, we starts to arrange the mass production. After all the goods finished, send pictures to customer for approval. We promise the packag is same as customer requested, mass products are exactly the same as the final samples. The following photos of the shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
Project introduction
Customer products
This product is a mechanical part, and the processing structure is complex, so the size and relative position requirements are high. Therefore, the accessory needs to scan the data of the first industrial part in 3D, detect the quality error between the data and the design document, and analyze the mapping cost of mechanical parts to ensure the smooth progress of production.
Customer difficulties
After the customer's castings are processed, how to detect them has become a difficult problem. The customer has no way to detect the complex structure, many internal dimensions, important processing positions and relative positions.
Nanjing Ningrui handheld 3D laser scanner
The customer recognizes that the measuring equipment
The customer learned about our hand-held 3D laser scanner of Nanjing Ningrui metrology through the introduction of a friend, and checked the relevant knowledge on the Internet. He thought it was too suitable for the mapping of mechanical parts they wanted, so he found us.
Introduction to 3D laser scanner
When the portable 3D scanner T-scan works, the six beam laser is used to obtain the three-dimensional point cloud on the object surface. The operator can hold the equipment in his hand and adjust the distance and angle between the instrument and the measured object in real time. The operation is flexible, convenient and easy to learn. When scanning large volume objects, it can cooperate with the global photogrammetry system to eliminate the cumulative error and scan the size, shape and working environment of the scanned objects efficiently and accurately.
Operation of handheld 3D laser scanner and photogrammetry on products
Solution
The hand-held three-dimensional scanner is a mechanical mapping equipment. Firstly, the positioning mark points should be quickly pasted on the scanned products, and then the three-dimensional data of workpiece surface shape can be obtained quickly and accurately by using the mark points pasted on the workpiece surface through non-contact three-dimensional laser scanning; After the scanner obtains the high-precision data, the obtained data is compared with the existing digital analog, so as to obtain the product deviation and carry out cost analysis.
Scanning process
It takes 7 minutes to paste the marked points;
Data post-processing and comparison for 45 minutes.
Process display
3. Data comparison
summary
The grooved parts of the rotor body in the machine conform to the fit of the rotor gear and change the old comparison method. The use of 3D laser scanner is not only convenient and fast, but also can more accurately grasp the accuracy of each position, which brings better service to customers.
Reverse / comparative product presentation LW
Nowadays, smart phones have changed from plastic back cover to thin metal body. Although the smart appearance attracts consumers, the production process of mobile phone case parts suppliers is more difficult. Only because the cutting and processing of the case requires quite high precision, even if it is only a small deviation, it may cause workpiece scrapping and erode profits.
In order to improve the yield of CNC processing, mobile phone box manufacturers are often forced to change tools frequently to ensure that CNC machines maintain a normal production beat, but this leads to an increase in the cost of consumables and also affects profits. In addition, the mobile phone case processing industry attaches great importance to the production rate, for fear that the sudden failure of CNC cutting machine will lead to negative chain reactions such as production capacity decline and delivery delay, which will damage customer satisfaction and goodwill. Therefore, it allocates manpower to carry out regular inspection and entrusts outsourcers to provide second-line maintenance support, but these methods are passive, It is difficult to effectively deal with abnormal conditions at the first time.
Mobile phone case is one of the cases of CNC machine application. CNC cutting is widely used in various processing and manufacturing, and various suppliers are facing a similar profit defense war. Xu Changyi, manager of Linghua technology measurement and automation products division, believes that whether you want to improve the machining accuracy or increase the productivity, the axe bottom salary drawing plan is to monitor the cutting process, especially the vibration monitoring, mainly because once the vibration value of the machine rises beyond the reasonable range due to imbalance, resonance or misalignment, It is easy to affect the operation of the machine, resulting in fault shutdown.
PC based monitoring solution is better than PLC solution to capture fine vibration signals
If the CNC processing machine can be endowed with intelligence and built with a set of full-time vibration monitoring mechanism, it can diagnose the health state of the machine at any time. Instead of waiting for the output of the final finished product and judging the cause of the abnormality afterwards, it can detect the unusual state of the processing machine in real time through preventive detection in advance and take corresponding treatment measures quickly, Including optimizing and adjusting processing parameters (such as changing spindle speed), or changing tools, etc. to solve small deviations immediately and avoid causing major disasters in the future.
It can not be denied that the cutting vibration monitoring of CNC machining machines is not a new topic at this moment. In the past, there were some PLC solutions with the demand of simplicity and convenience, which boasted that as long as the CNC machine was connected, it could produce utility quickly; Therefore, it is inevitable that some people wonder why PC based monitoring scheme is needed since PLC is available to assist in cutting vibration monitoring?
The so-called devil lies in the details. Some subtle vibration signals or high-frequency signals reflect some facts to some extent. It may be that the connecting mechanism begins to be unbalanced, the rotating spindle bearing ball breaks and affects the transmission power, or the fasteners become loose, which means that the CNC machining machine begins to "get sick", and the symptoms are different with the different machine characteristics; These subtle and changeable signs are not easy to capture by virtue of the PLC solution with the characteristics of low sampling rate, supporting limited bandwidth range and fixed algorithm. If the CNC monitoring solution can capture small changes and help users quickly grasp the key factors that may lead to reduced accuracy or capacity decline, they can respond as soon as possible.
In view of this, Linghua launched a cutting vibration monitoring scheme called mcm-100, which boasts that it can carry out 24-hour continuous data acquisition and vibration measurement for rotating transfer machinery and equipment under the condition of high precision and high sampling rate, and integrate the functions of data collection, vibration analysis and calculation, operation, Internet access and so on, Assist CNC machine users to successfully solve various challenges faced by traditional cutting process, and endow CNC machine with intelligence in the most relaxed and burden-free way.Achieve the wonderful effect of preventive maintenance through high-precision monitoring
Xu Changyi explained that generally speaking, there are three detection situations that CNC machines most want to establish. One is "spindle vibration detection", which aims to monitor the vibration of the spindle during cutting. The method is to directly measure the RMS value of the time domain signal. If it exceeds the critical value, reduce the speed or stop running; The second is "bearing quality diagnostic tic", which is intended to diagnose the health status of bearings. It is carried out when CNC does not perform cutting and only idles at high speed; The third is "spindle collision detection", which is used to detect the spindle collision. When the vibration wave pattern meets some default conditions, it is judged that the collision has occurred, and the spindle movement is stopped immediately.
The above situations 1 and 2 are closely related to the accuracy and bandwidth range of vibration signals. PLC solutions can capture very little information, which is difficult to help users establish contingency strategies; In contrast, mcm-100 not only has 24 bit high resolution capability (generally falling in the range of 12 or 16 bit), but also can capture high-frequency signals with a sampling rate of up to 128ks / S (generally only supporting 20Ks / s or even lower), so as to provide users with more vibration analysis materials.New business opportunities for CNC machine equipment manufacturers
On the other hand, the cutting vibration monitoring scheme can also create new business opportunities for CNC machine equipment manufacturers. As CNC machine equipment suppliers are exposed to a large amount of vibration information, once combined with big data analysis, they have a more thorough understanding of the correlation between signal changes and machine failures. CNC machine equipment suppliers can make good use of the accumulated knowledge assets, give birth to value-added services, and even adjust their business model from selling out equipment to selling machine operation hours, Establish long-term stable income. According to Linghua technology, the operator of PC based cutting vibration monitoring scheme, the vibration monitoring scheme has entered the landing stage and has been adopted by various well-known CNC tool machine manufacturers, and its demand has increased significantly in 2017, which shows that both CNC processors and CNC tool machine manufacturers have increasingly keen demand for CNC cutting vibration monitoring scheme.
This is because their plastic components and plastic-sheet products are also used in the industrial electronics, automotive, medical, and power tool industries, and not just in consumer electronics.
Prestige Dynamics Industries Sdn Bhd and Cepco Trading Sdn Bhd, both based in Seberang Prai, are two companies that are expected to navigate the choppy seas of the consumer electronics industry with slight growth.
Prestige Dynamics, for example, is expecting to see a 5% increase in its revenue for this year, growing its revenue to RM42 mil from RM40mil in 2011. Cepco is also expecting to see a 5% increase in its revenue for this year from RM90mil a year ago, due to the demand for its plastic extrusion sheet products used in the industrial electronics sector.
Prestige Dynamics managing director Tan Wee Ming said the company's revenue for this year is projected to be around RM42mil, compared with RM40mil a year ago, due to the new business contracts secured early this year, when the consumer electronic market was starting to experience a downturn.
"These key contracts are coming from the US and Europe," says Tan.
The manufacturing of enclosure components for consumer electronics such as audiovisual equipment, one of Prestige Dynamics' core businesses, is slowing down due to economic uncertainty in many parts of the world. This core business generates 35% of the company's revenue.
Tan says contracts from automotive companies in the US and Europe will be key to boosting revenue for Prestige Dynamic this year.
"We are now making 6,000 to 10,000 sets of rear light guides per month for a major automobile brand in the US. Next year the production is expected to increase to 12,000 and 15,000 sets a month," Tan said.
Prestige Dynamics also secured a new contract earlier this year from a company in the medical device industry in the US.
"We are now supplying plastic casings and valves for respironic products. Currently, the production rate per month is 20,000 units. Next year the figure is expected to increase to 100,000 units per month," he said.
Prestige Dynamics also manufactures plastic parts for portable printers for the US and worldwide markets.
"This is another high-value product that will generate at 5% of the company's revenue for 2013," he said.
For the European automobile market, Prestige Dynamics is making the plastic parts for the sunroof systems of passenger cars and trucks.
"This is a high-value, low-volume, contract," Tan said.
He added that the company is also expecting an existing German customer, an internationally recognised power tool manufacturer, to increase orders for two-component moulded casings.
"Two-component moulded casings are enclosures made of two types of plastic raw materials. This is a core business, which contributes 30% of the company's revenue. Our customer's power tool business is expected to grow 20% next year," Tan said.
Prestige Dynamics is investing around RM15mil for a second production facility in Seberang Prai.
"The RM15mil plant, with 30,000sq ft of built-up area on a three acre site should be operational in mid-2013.
"It will have a clean room to produce plastic parts for medical devices.
"The plant will be equipped with an automated spraying line for painting automotive plastic parts, and also laser marking facilities for labeling automotive components. These facilities will allow us to expand our business in the automotive and medical device sectors," Tan said.
The company has also implemented a lean-manufacturing system employing IT hardware and software to enable the company to keep track on its orders for raw materials and the time taken to complete a product.
"The system helps us to reduce wastage, improve efficiency in the production process, shorten production periods, and ensures that products are delivered on time," Tan added.
Cepco director Jansen Lim Soon Hin said the group's business supplying acrylonitrile-butadiene-styrene (ABS)and engineering plastic resin to the multi-national corporations in the semiconductor and electronics industries is expected to drop by about 10% this year.
"This is a core business for Cepco, which generates about 60% of the group's turnover. Fortunately, our plastic extrusion sheet products for the industrial electronic sector, and printed circuit board assembly products for the light-emitting diode industry are up.
"These products, which generate the remaining 40% of the group's revenue, will help to boost revenue this year by about 5% from RM90mil a year ago," he said.
Lim said the group's plastic extrusion sheets are widely used in industrial electronic products for packaging electronic components such as capacitors which control power.
"Besides the industrial electronics sector, the food and medical industries also use our plastic extrusion sheets. Our plastic extrusion sheets come in rolled form or we can customise them to sit the customers' needs," Lim said.
Although ABS plastic resin prices have increased to US$2,300 (RM6,900) per tonne, compared with US$2,200 per tonne in July, it is hard for plastic resin product manufacturers to pass the costs on to customers, Lim said.
"This is due to the intense competition in the business.
"The price of ABS plastic has gone up because of rising oil prices, and not because of demand," Lim said.
Lim added that the group plans to relocate to Batu Kawan Industrial Estate in three years.
According to the latest IHS iSuppli Home & Consumer Electronics Service report, global consumer electronics market revenue is forecast to grow slightly by 1.3% to US$361bil from US$356bil in 2011.
The global electronic and semiconductor industries have worsened with the book-to-bill ratio standing at 0.75 in October 2012 (three month average basis), compared to 0.81 in September.
According to SEMI's latest book-to-bill report, North America-based manufacturers of semiconductor equipment posted US$743.2mil in orders worldwide in October 2012 (three-month average basis) and a book-to-bill ratio of 0.75.
The bookings figure is 18.6% lower than the revised September 2012 level of US$912.8mil, and is 19.8% lower than the October 2011 order level of US$926.8mil. A book-to-bill ratio of above one indicates that more orders are received than filled, and hence a strong market where demand outpaces supply.Similarly, a book-to-bill ratio of below one indicates weaker demand.
Cost of material to fix hood less than $15 with tax.
I saved $390 using the plastic welder I used the mini-weld model 6 plastic welder
1.
Set up work area. No combustibles near plastic welder. Well ventilated area. Use caution when using the welder it is hot and can burn you. Plug in the welder and set the heat level to preheat. Put the welder in the stand that comes with kit.
2.
Take hood off mower.
3.
Clean plastic parts with soap and water.
4.
Put the plastic parts together using tape to hold in place until welded.
5.
Check the part for a symbol (to find out what kind of plastic I was working with). Set the heat level on welder matching the plastic I was welding.
6.
Working on the back side first. I started out making a v-groove where the break was. Tip: I used the side of the flat welding tip.
7.
Now I put the welding rod in the v-groove and apply the welder (heat) to the area. Melt the base material and the rod together. Don't work on any more than 2 inches at a time. TIP: Let your heat do the work for you.
8.
When you're done with the back side. Now start on the front side doing the same steps as above.
9.
When finished welding. On the front you should have a slight mound where the break was at.
10.
Now sand the weld down using rough sand paper. Then when almost flat go to a fine sand paper and smooth it out. Clean the hood.
11.
Paint the hood. It may take more than 1 coat. Check paint for details on drying times.
Sorry I forgot to grab my camera and take pictures for you.
THANK YOU