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تركز Honscn على خدمات التصنيع باستخدام الحاسب الآلي الاحترافية  منذ 2003.

Philippine hardware wholesaler customized sheet metal accessories case | Precision stamping and fast delivery

Client Background and Project Introduction

MHardware is a leading hardware wholesale supplier in the Philippines, specializing in providing high-quality metal accessories for the construction, furniture and industrial fields. In the first cooperation, the client purchased 1,000 studs and highly recognized the product surface polishing quality, burr-free process and fast delivery. Based on this trust, the client further sent more than 20 samples of complex sheet metal accessories and requested mass production according to the same standards. Finally, 9 core products were selected for the first trial production (1,000 pieces each).

Philippine hardware wholesaler customized sheet metal accessories case | Precision stamping and fast delivery 1

Demand for customized sheet metal accessories and product difficulties

Core products: 9 special-shaped sheet metal accessories, including brackets, connectors and stamping assemblies, used in high-end furniture and mechanical structures.

Core process: laser cutting (accuracy ± 0.1mm) + multi-process stamping and bending + mirror-grade polishing.

Technical challenges:

  1. Complex geometric structure: Some parts contain multi-angle bending and nesting design, requiring customized composite molds;
  2. Surface quality requirements: zero burrs after polishing, in line with EN ISO 2768 precision standards;
  3. High-cost process: One of them requires 5 stamping + manual assembly processes, which takes up more than 30% of the total production capacity.
Philippine hardware wholesaler customized sheet metal accessories case | Precision stamping and fast delivery 2

Solution: Efficient process optimization and cost control

Precision manufacturing process and technological innovation

  • Laser cutting optimization: Use fiber laser technology to reduce thermal deformation and improve edge flatness;
  • Multi-station stamping die design: Develop progressive dies for complex parts, compress the original 6 processes to 3, and improve efficiency by 40%.

Double guarantee of quality and delivery

  • Through first article inspection (FAI) + full-size sampling (AQL 1.0), ensure 100% compliance with drawing tolerances;
  • Using batch production and logistics tracking system, the first order of 9 products were delivered within 15 days, which is 30% shorter than the industry average cycle.
Philippine hardware wholesaler customized sheet metal accessories case | Precision stamping and fast delivery 3

Customer feedback and continuous cooperation results

Customer evaluation and repurchase data

Customer feedback:

"From the first batch of studs to complex sheet metal parts, Honscn has always exceeded expectations with top-notch craftsmanship and quick response. Their processing technology is even better than that of local high-end suppliers, helping us win multiple government infrastructure project orders."

—— MHardware Purchasing Manager Cruz

Philippine hardware wholesaler customized sheet metal accessories case | Precision stamping and fast delivery 4

Cooperation results:

  • The first order of 9 products had a qualified rate of 99.8%, 6 customer returns, and the cumulative order volume exceeded 80,000 pieces;
  • Long-term cooperation has been extended to 22 sheet metal accessories, covering stainless steel and aluminum alloy materials.

Case summary: Deepening global supply chain cooperation through process innovation

Relying on the technical breakthrough and cost optimization capabilities of complex sheet metal accessories, Honscn successfully enabled Philippine hardware wholesalers to improve their market competitiveness. This case confirms the core value of the "precision process + agile delivery" model in the field of industrial parts in Southeast Asia, and provides a replicable cooperation model for similar customers.

السابق
American fishing tackle brand CNC aluminum parts processing case: Precision manufacturing breakthrough of core components of fishing reels
تخصيص موصلات عالية الدقة وطويلة للغاية لمصنعي المعدات الصناعية في الولايات المتحدة: التغلب على تحديات الخيوط الرفيعة مقاس 180 مم والتخديد
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