With the help of cnc center machining, Honscn Co.,Ltd aims to expand our influence in the global markets. Before the product taps into the market, its production is based on an in-depth investigation grasping information about customers' demands. Then it is designed to have a long-lasting product service life and premium performance. Quality control methods are also adopted in each section of the production.
These products have accumulated stable regular customers with their seductive design, strong performance and friendly usage. HONSCN's products pursue high quality and competitive price, creating huge profit margins for customers. Meanwhile, they are rigidly tested by the third party, so the quality is assured. Based on the current market environment, we offer a variety of customizable choices for customers.
Most products in Honscn including cnc center machining can be customized if specific requirements put forward. Besides that, we can also provide the reliable and trustworthy shipping service.
Shenzhen Honsc Precision is a professional manufacturer of screw, standoff,nut and others fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product internal structure design and engineers, as well as a professional packaging team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.
• We will provide samples with regular colors, regular functions, no brand printing and PE bag packaging to confirm the styles and basic parameters for customers
• After receiving the regular samples, customers will arrange the size and magnetic test, After confirming that the size are approval, we will arrange second sampling when the customer needs us to improve the product function magnetic. The following are the details required by the customer and we provide redesign to meet requirment.
Meantime, we will test it before shipping samples. And all tests are strictly carried out according to industry standards.
• After receiving T2 samples (designated special size and magnetic adjustment, etc.), customer arrange tests again. If confirmed the sample okay, the customer needs us to provide the certificates of this product conforming to EU standards, such as RoHS and MSDS before placing order. And the list of CE compliance statements as follows. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.
• We start to prepare the order materials when customer confirm all the details such as color, size, function and other details of the final sample.
After the package such as qty, card, shipping mark etc. are provided by customer, we starts to arrange the master production. After all the goods finished, send picture to customer for approval. We promise the packaging is same as customer requested, master products are exactly the same as the final samples. The following photos of the master shipment, the passing rate of the third-party inspection of our company is 100%.
• After receiving shipment of whole order, customer put it on the market immediately and became the most popular product in the market quickly, no matter from the traditional market, the market of high-end professional fasteners or the online sales in Amazon. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.
With the arrival of the world's fourth industrial revolution, and the continuous development of science and technology and social production, mechanical manufacturing technology has undergone profound changes, the structure of mechanical products is more and more reasonable, and its performance, accuracy and efficiency are increasingly improved, so the production equipment of processing mechanical products has put forward high performance, high precision and high automation requirements. In order to solve the problem that ordinary machine tools can not be produced, to achieve single and small batch production, especially the automatic processing of some complex parts, CNC machining came into being.
Although, at present, China has become a processing country, precision parts processing plants all over the country. According to the data of the General Administration of Customs of China, in January and February 2023, the cumulative export volume of China's machine tools reached 2364123 units (2,364,100 units), from high-end CNC customized precision parts to ordinary standard products can achieve standardized mass production, the application of CNC technology can realize the automatic processing of parts and improve production efficiency. Especially in the automotive manufacturing, aerospace, electronic equipment manufacturing and other fields, the application of CNC technology has great potential. The application of CNC technology can realize the automatic processing of parts and improve production efficiency. Especially in the automotive manufacturing, electronic equipment manufacturing and other fields, the application of CNC technology has great potential.
CNC machining is widely used in the field of automotive parts, involving the engine, transmission, chassis, braking system, steering system and other aspects. However, no matter in any field of precision machining, achieving high precision and high speed is an important competitive means to obtain user orders.
The following are some specific applications of CNC machining in the field of automotive parts:
Engine parts machining: CNC machining can be used to manufacture various parts of the engine such as cylinder block, crankshaft, connecting rod, valve seat, etc., which require high precision and high strength.
1.Transmission parts processing: CNC machining can be used to manufacture various parts of the transmission system such as transmission gears, clutches, transmission shafts, etc., which require high precision and high strength.
2.Brake parts processing: CNC machining can be used to manufacture various parts of the brake system such as brake discs, brake pads, brakes, etc., which require high precision and high quality.
3.Steering parts processing: CNC machining can be used to manufacture various parts of the steering system such as steering gear, steering rod, steering machine, etc., these parts need high precision and high strength.
With the continuous development of CNC machining technology and the expansion of application fields, whether it is automobile body design or automobile internal electronic parts processing, the application range of CNC custom machining technology in the field of automation will be more and more extensive. In the future, CNC machining technology will continue to play an important role in the automotive manufacturing field.
Long long agoOnce upon a time, people said that the country is an important weaponIt refers to the imperial jade seal handed down by Qin Shihuang on behalf of the heavenly power
Later, it generally refers to the jade seal carved by emperors of all dynastiesOn October 5, 2016, Sotheby's auction house auctioned the Hotan green jade seal "the treasure of the supreme emperor" used by one party after the reign of Emperor Qianlong in Hong Kong for HK $91.48 million. At that time, the auction aroused fierce opposition from many parties in China.Nowadays, the title of national heavy weapon refers to manufacturing equipment
Manufacturing equipment determines the level of processing and manufacturingThe level of processing and manufacturing is an intuitive expression of a country's national strengthHowever, what we are talking about today is only this kind of national manufacturing equipment
CNC machining centerIt can not only process and manufacture precision workpieces full of mechanical beautyCNC itself is also an exquisite and elegant industrial creation
(just a little loud)DMG GM 16|6 series six axis automatic turning centerThat's so bad
What can this CNC machining center do?Let's say soIt is known as the top industrial manufacture with the highest difficulty in R & D and manufacturing
Which can best reflect the highest level of industrial development of a countryTurbofan engineIt is polished with CNC bit by bit
As for various high-precision metal partsThere are too many to enumerateThere are turning, boring and milling, grinding and grooving
There are punching, gear shaper and testingThe tools that appear are not completely duplicatedA large CNC machining center
CNC can shape the precision and shape of complex workpieces at one time. What you eat is iron, and what you spit out is different work with high precision. However, the time is hundreds of times shorter than before, and the precision yield has been improved exponentially. The most irritating thing is that it also has adaptability and can be updated at any time.For example, in the past, if a master of worm gear wanted to make a good worm, you had to practice it for ten years and eight years. Hey, now if you want to process a completely different part and make a new process, you can sit and drink coffee. All this needs the support of equipment (tools), that is, it depends on how the manufacturing equipment of this manufacturing equipment plays with the equipmentCNC equipment: all kinds of machining tools
A CNC machining centerBe responsible for tool storage and tool change equipmentIt is called tool holder, also known as tool magazine
We all know the English word: tool magazine(in fact, the original meaning of the word magazine comes from the warehouse)To improve the working ability of CNC
In addition to pursuing more precise controlIt is also necessary to increase the capacity of the tool magazine and speed up the efficiency of tool changeThere are many ways to achieve this
According to the number of tools stored in the tool magazine and the tool taking methodCan be divided into different typesThe common ones are linear type, hat type, disc type, chain type magazine and so on
The power turret should be regarded as the smallest and most portable CNC tool magazineThe utility model is composed of a rotary cutter head and a box bodyA motor is installed in the box
The motor rotor is connected to the central shaft of the NC machine toolThe stator is fixed on the box for tool changeDMG BMT power turret with motor
A CNC machining center can install multiple power turretsThe upgraded version of the power turret is a hat type magazineIt is similar to the integration of turret and spindle head
It is a hat type tool magazine that automatically changes tools by moving the spindle up and downWhen the tool on the spindle enters the clamping slot of the hat magazineThe spindle moves up out of the tool
At the same time, the magazine rotates rapidlyWhen the tool to be replaced is aligned below the spindleThe spindle moves down so that the tool enters the spindle taper hole
After clamping the tool, the magazine returns to its original positionThe tool position of hat magazine is still limited (generally 16 34 tool positions)And it's always up and down
It takes up a lot of time and is not efficientIt also affects the working stroke of the spindleHowever, for a universal manufacturing equipment
It is not enough to add several independent tool holdersAfter all, a high-precision CNC machining center needs to coverLathe worker, milling worker, grinder worker, line drawing worker, heat treatment and other links
If you want to finish so much work at one timeDon't hide hundreds of knives with you. I'm sorry to leave the factory, okay!For CNC machining center
Linear magazine and chain magazine are its armed beltsChain magazineLarge CNC machining centers often need to carry hundreds of tools
If you don't agree, you have to take out dozens or hundreds of fancy tools to connect ironChain magazine of traditional armed belt typeStill not all competent
So there is a large combined extended automatic tool changing chain tool magazine(does such a long name seem particularly corrupt?)It is also called central warehouse tool magazine
The motor drives the winding chain at high speedQuickly send the required tool to the specified positionThen it is taken out by the mechanical arm and sent to the main shaft
Exchange positions with the tools that have been removed at the same timeTo save tool change timeWheel magazine of DMG mori
The disc magazine has been developed to the extremeThe cutter bases are evenly arranged around the huge hollow runnerOne cutter wheel can hold 40 60 cutters
In the assembly workshop of DMG moriYou can see the spectacular installation process of five or even six layer cutter wheelsOriginal title: the beauty of tool magazine: the arsenal of CNC machining center
The source of the article: official account of WeChat: motor technology and application] welcome to add attention! Please indicate the source of the article.
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In modern manufacturing, CNC (computer digital control) processing technology plays a vital role. Among them, turning, milling, cutting and turning milling combined processing are common process methods. They each have unique characteristics and scope of application, but also have some advantages and disadvantages. In-depth understanding of the similarities and differences of these processing technologies is of great significance for optimizing the production process and improving the processing quality and efficiency.
CNC turning
(1) Advantages
1. Suitable for processing rotary parts, such as shaft, disk parts, can efficiently realize the outer circle, inner circle, thread and other surface processing.
2. Because the tool moves along the axis of the part, the cutting force is usually more stable, which is conducive to ensuring the machining accuracy and surface quality.
(2) Disadvantages
1. For non-rotating parts or parts with complex shapes, the processing capacity of turning is limited.
2. A clamping usually can only process one surface, for multi-sided processing requires multiple clamping, which may affect the processing accuracy.
CNC milling
(1) Advantages
1. Can process various shapes of parts, including plane, surface, cavity, etc., with strong versatility.
2. High precision machining of complex shapes can be achieved through multi-axis linkage.
(2) Disadvantages
1. When processing slender shaft or thin-walled parts, it is easy to deform due to the action of cutting force.
2. The cutting speed of milling is usually higher, the tool wear is faster, and the cost is relatively high.
CNC cutting
(1) Advantages
1. High machining accuracy and surface roughness can be obtained.
2. Suitable for processing materials with high hardness.
(2) Disadvantages
1. The cutting speed is slow, and the processing efficiency is relatively low.
2. Higher requirements for tools and higher tool costs.
CNC turning and milling composite processing
(1) Advantages
1. Integrated turning and milling functions, a clamping can complete the processing of multiple processes, reduce the clamping times, improve the processing accuracy and production efficiency.
2. Can process complex shape parts, make up for the lack of a single turning or milling process.
(2) Disadvantages
1. The equipment cost is high, and the technical requirements for the operator are also high.
2. Programming and process planning are relatively complex.
CNC turning, milling, cutting and turning milling combined processing processes each have advantages and disadvantages. In the actual production, the processing technology should be reasonably selected according to the structural characteristics of the parts, precision requirements, production batch and other factors to achieve the best processing effect and economic benefits. With the continuous progress of technology, these processing processes will also continue to develop and improve, providing stronger support for the development of the manufacturing industry.
1. processing objects and shapes
1. Turning: mainly suitable for processing rotary parts, such as shaft, disc, sleeve parts, can efficiently process outer circle, inner circle, cone, thread and so on.
2. Milling: better at processing planes, steps, grooves, surfaces, etc., with advantages for non-rotating parts and parts with complex contours.
3. Cutting: It is usually used for fine machining of parts to obtain high precision surface and size.
4. Turning and milling composite processing: It integrates the functions of turning and milling, and can process parts with complex shapes and both rotary and non-rotary characteristics.
2. tool movement mode
1. Turning: The tool moves in a straight line or curve along the axis of the part.
2. Milling: The tool rotates around its own axis and does translation movement along the surface of the part.
3. Cutting: The tool makes precise cutting action relative to the part.
4. Turning and milling composite processing: on the same machine tool, to achieve different movement combinations of turning tools and milling tools.
3. processing accuracy and surface quality
1. Turning: When processing the surface of the rotary body, it can achieve higher accuracy and better surface quality.
2. Milling: Machining accuracy for flat and complex profiles depends on machine tool accuracy and tool selection.
3. Cutting: Very high precision and excellent surface roughness can be achieved.
4. Turning and milling composite processing: combining the advantages of turning and milling, it can meet the high accuracy requirements, but the accuracy is also affected by the comprehensive impact of the machine tool and process.
4. Processing efficiency
1. Turning: For large quantities of rotary parts processing, high efficiency.
2. Milling: When machining complex shapes and polyhedral parts, the efficiency depends on the tool path and machine performance.
3. Cutting: Because the cutting speed is relatively slow, the processing efficiency is generally low, but it is indispensable in the demand for high precision.
4. Turning and milling composite processing: one clamping to complete a variety of processes, reduce the clamping time and error, improve the overall processing efficiency.
5. Equipment cost and complexity
1. Turning machine: relatively simple structure, relatively low cost.
2. Milling machine: According to the number of shafts and functions, the cost varies, and the cost of multi-axis milling machine is higher.
3. Cutting equipment: usually more sophisticated, high cost.
4. Turning and milling composite processing machine: integrated with a variety of functions, high equipment cost, complex control system.
6. Application fields
1. Turning: widely used in automobile, machinery manufacturing and other industries of shaft parts processing.
2. Milling: It is often used for the processing of complex parts in mold manufacturing, aerospace and other fields.
3. Cutting: Often used in precision instruments, electronics and other industries with high precision requirements.
4. Turning and milling composite processing: in high-end manufacturing, medical equipment and other fields, it has important applications for the processing of complex and high-precision parts.
CNC turning, milling, cutting and turning milling composite processing in many aspects of the similarities and differences, should be based on the specific processing needs and production conditions to choose the appropriate processing technology.
The efficiency comparison of turning and milling combined machining, turning and milling cannot be simply generalized, but is affected by many factors.
Turning has high efficiency in the processing of rotary parts, especially for large quantities of standard shaft and disk parts. Its tool movement is relatively simple, the cutting speed is high, and continuous cutting can be achieved.
Milling has advantages for machining planes, steps, grooves and complex contours. However, when processing simple rotary parts, its efficiency may not be as good as turning.
The combination of turning and milling machining combines the advantages of turning and milling, and can complete the turning and milling processes in a single clip, reducing the number of clips and positioning errors. For the parts with complex shape and both rotary and non-rotary characteristics, the combined turning and milling machining can significantly improve the machining efficiency.
However, the efficiency benefits of combined turning and milling may not be evident in the following cases:
1. When processing simple parts that only need to be turned or milled in a single process, due to the high cost and complexity of the turn-milling complex machine tool, it may not be as efficient as the specialized turning or milling machine.
2. In small batch production, the adjustment and programming time of the machine tool account for a large proportion in the entire processing cycle, which may affect the efficiency advantage of the turn-milling composite processing.
In general, for the medium and large volume production of complex parts, the turn-milling composite machining usually has a higher overall efficiency; For simple parts or small batch production, turning and milling may be more efficient in certain situations.
CNC turning, milling, cutting and turning milling combined processing technology is an important means in modern manufacturing industry. Turning is good at processing rotary parts, milling can deal with complex shapes and polyhedra, cutting can achieve high-precision surface treatment, and turn-milling composite processing is a combination of the two, can complete a variety of processes in a clip. Each process has its own unique advantages and scope of application, high turning efficiency in rotary body machining performance, milling versatility to meet the needs of complex contours, cutting accuracy is excellent, turning and milling combined processing is both precision and efficiency. In actual production, according to the characteristics of parts, accuracy requirements, batch size and other factors, reasonable selection of processes to achieve high quality, high efficiency and low cost manufacturing goals, to promote the continuous development and progress of the manufacturing industry.
Contact: Ada Li
Tel: +86 17722440307
WhatsApp: +86 17722440307
E-mail: Ada@honscn.com
Add: 4F, No. 41 Huangdang Road, Luowuwei Industrial, Dalang Street, Longhua, Shenzhen, 518109, China