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Honscn konzentriert sich auf professionelle CNC-Bearbeitungsdienstleistungen  seit 2003.

CNC -Bearbeitung von Titanmaterialeigenschaften
  • High strength and lightweight: density only 57% that of steel (4.5g/cm³), specific strength (strength/density) is 2.5 times that of stainless steel.
  • Excellent corrosion resistance: 10 times higher than stainless steel in seawater and chloride environments.
  • High temperature stability: operating temperature up to 500℃ (α titanium alloy), β titanium alloy can withstand 300℃.
  • Biocompatibility: non-toxic, strong affinity with human tissue (standard material for medical implants).
  • Machining challenges:
    1. High cutting force (30% higher than steel).
    2. Low thermal conductivity (only 1/4 that of steel) can lead to tool wear.
    3. Low elastic modulus (110GPa) can cause vibration during machining.
    4. High chemical activity (reacts with tool material at high temperature).
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Commonly used titanium material classification table

Grade

Tensile strength (MPa)

Yield strength (MPa)

Density (g/cm³)

Hardness (HB)

Main characteristics

Application scenarios

TA1 (pure titanium)

350-500

280-400

4.5

110-140

High corrosion resistance, easy to weld

Chemical equipment, electrode materials

TA2 (pure titanium)

450-600

380-500

4.5

120-150

Higher strength than TA1, good ductility

Ship fittings, heat exchangers

Ti-6Al-4V

950-1100

850-1000

4.43

300-340

α+β type alloy, excellent comprehensive properties

Aerospace structural components, orthopedic implants

Ti-5Al-2.5Sn

850-1000

750-900

4.48

280-320

α type alloy, high temperature resistance

Engine components, spacecraft frames

Ti-10V-2Fe-3Al

1300-1450

1200-1350

4.65

360-400

β type alloy, ultra-high strength

Missile casings, sports equipment

TC4 (equivalent to Ti-6Al-4V)

950-1100

850-1000

4.43

300-340

Chinese grade, good weldability

Medical instruments, high-end bicycle frames

Analysis of aluminum material properties:
⒈Thermal treatment process:
✔ α titanium alloy: annealing treatment (650-750℃) to eliminate stress.
✔ α+β titanium alloy: solution treatment (950℃ quenching) + aging (500℃) to improve strength.⒉Tool selection:
✔ Rough machining: CBN tools (cutting speed 40-60m/min).
✔ Finishing: TiAlN coated tungsten carbide (cutting speed 20-30m/min).
⒊Machining deformation control:
✔ Use low cutting depth (≤1mm).
✔ Optimize fixture design (reduce cantilever length).
✔ Recommend using water-based cutting fluid (flow rate≥20L/min).
⒋Environmental characteristics:
✔ Titanium material recycling rate is over 90%.
✔ No harmful substances are released during processing.
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Material selection strategy:
✔ Corrosion resistance priority: TA1 > TA2 > Ti-6Al-4V
✔ High strength demand: Ti-10V-2Fe-3Al > Ti-6Al-4V > Ti-5Al-2.5Sn
✔ Machining economy: TA2 (pure titanium) < TC4 < Ti-5Al-2.5Sn
✔ Comprehensive cost: H62 (lowest) < H59 < lead-free brass < C54400 < C17300
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Titanium material surface treatment process
Anodizing:
◆ Generates TiO₂ film (thickness 5-20μm), can be colored (for decorative parts).
◆ Hard anodizing (thickness 50-150μm), hardness reaches HV400 (for wear-resistant parts).
PVD coating:
◆ TiN coating (thickness 2-5μm), surface hardness HV2000 (for cutting tools).
◆ CrN coating (thickness 3-8μm), oxidation resistance up to 700℃ (for engine components).
Chemical nickel plating:
◆ Coating thickness 10-25μm, improves electrical conductivity (for electronic components).
Laser surface alloying:
◆ Surface cladding WC-Co, hardness HV1200 (for drills).
Micro-arc oxidation:
◆ Generates porous ceramic film (thickness 50-100μm), good biocompatibility (for artificial joints).
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