With the continuous development of technology, consumers have different personalized needs, customization requirements continue to improve, consumers need to customize professional spare parts according to their own needs and preferences, if this can be achieved, will greatly increase the customer's goodwill, enterprises can also continue to increase their own visibility. Therefore, CNC custom machining services also play an important role in manufacturing.

The application of CNC custom machining services in the field of automotive automation has also achieved remarkable results. Take our company as an example, we provide one-stop customized CNC production services, with advanced equipment and technical team, has provided high-quality parts processing services for many well-known automobile manufacturers, and won the favor of partners.

In short, the application of CNC custom machining services in the field of automotive automation is gradually changing the pattern of traditional manufacturing. For custom CNC production services, please choose us and we will provide you with the best quality service and the most competitive price. Let us jointly promote the innovation and development of the automobile manufacturing industry!

Precision machinery parts processing plays a crucial role in various industries, including aerospace, automotive, medical, and manufacturing.Precision machinery parts have specific requirements to ensure optimal performance.One crucial aspect is the material used for processing. If the hardness of the material being processed surpasses that of the lathe tool, it can potentially cause irreparable damage.Therefore, it is essential to select materials that are compatible with precision machining.





So
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what are the specific requirements for precision machinery parts processing?




1. Material Strength and Durability

One of the key requirements of precision machinery parts processing is material strength and durability.Machinery parts often undergo significant stress and pressure during operation, and the selected materials must be able to withstand these forces without deforming or breaking.For example, aerospace components require materials with high strength-to-weight ratios, such as titanium alloys, to ensure structural integrity and reliability.

2. Dimensional Stability

Precision machinery parts must maintain their dimensional stability even under extreme operating conditions.The materials used in their processing should possess low thermal expansion coefficients, allowing the parts to retain their shape and size without warping or distorting due to temperature fluctuations.Steels with low thermal expansion coefficients, such as tool steel or stainless steel, are commonly preferred for precision machinery parts subjected to varying thermal conditions.

3.Wear and Corrosion Resistance

Precision machinery parts often interact with other components or environments that can cause wear and corrosion.The materials chosen for their processing should exhibit excellent wear resistance to withstand constant friction and minimize surface damage.Additionally, corrosion resistance is crucial to ensure the longevity of the parts, especially in industries where exposure to moisture, chemicals, or harsh environments is common.Materials such as hardened steel, stainless steel, or certain grades of aluminum alloys are frequently utilized to enhance wear and corrosion resistance.

4.Machinability

Efficient and precise machining is a critical factor in the manufacturing of precision machinery parts.The material selected for processing should possess good machinability, allowing it to be easily cut, drilled, or shaped into the desired form with minimal tool wear.Materials like aluminum alloys with excellent machinability properties are often preferred for their versatility and ease of shaping into complex geometries.

5.Thermal Conductivity

Thermal management is significant in precision machinery parts processing, as excessive heat can adversely affect performance and increase the risk of failure.Materials with high thermal conductivity, such as copper alloys or certain grades of aluminum, help dissipate heat efficiently, preventing localized temperature rise and ensuring optimal operating conditions.

6.Cost-Effectiveness

While meeting the specific requirements is crucial, cost-effectiveness is also an important consideration in precision machinery parts processing.The selected materials should strike a balance between performance and cost, ensuring that the final product remains economically viable without compromising quality.Conducting a cost-benefit analysis and considering factors like material availability, processing complexity, and overall project budget can aid in making informed decisions regarding material selection.







The
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reasons why stainless steel material affects the machining accuracy of parts



Precision parts processed with stainless steel have the advantages of corrosion resistance, long service life and good mechanical and dimensional stability, and austenitic stainless steel precision parts have been widely used in medical, instrumentation and other precision machinery fields.



The reasons why stainless steel material affects the machining accuracy of parts

The exceptional strength of stainless steel, coupled with its impressive plasticity and noticeable work hardening phenomenon, result in a significant disparity in cutting force when compared to carbon steel. In fact, the cutting force required for stainless steel surpasses that of carbon steel by more than 25%.

At the same time, the thermal conductivity of stainless steel is only one-third of that of carbon steel, and the cutting process temperature is high, which makes the milling process deteriorate.

The growing machining hardening trend observed in stainless steel materials demands our serious attention. During milling, the intermittent cutting process leads to excessive impact and vibration, resulting in substantial wear and collapse of the milling cutter. Furthermore, the use of small-diameter end milling cutters poses a higher risk of breakage. Significantly, the decrease in tool durability during the milling process adversely affects the surface roughness and dimensional accuracy of precision parts machined from stainless steel materials, rendering them unable to meet the required standards.

Stainless steel precision parts processing precision solutions

In the past, traditional machine tools had limited success in machining stainless steel parts, particularly when it came to small precision components. This posed a major challenge for manufacturers. However, the emergence of CNC machining technology has revolutionized the machining process. With the aid of advanced ceramic and alloy coating tools, CNC machining has successfully taken on the complex task of processing numerous stainless steel precision parts. This breakthrough has not only improved the machining accuracy of stainless steel components but has also significantly enhanced the efficiency of the process. As a result, manufacturers can now rely on CNC machining to achieve precise and efficient production of stainless steel precision parts.





As an industry-leading manufacturer in precision machinery parts processing, HONSCN understands the significance of material requirements in delivering exceptional products. We prioritize using high-quality materials that meet all specific requirements, guaranteeing superior performance, durability, and reliability. Our team of experienced professionals meticulously evaluates each project's unique needs, selecting the most suitable materials to ensure customer satisfaction and industry-leading solutions.

In conclusion, precision machinery parts processing demands careful consideration of the materials used. From strength and durability to wear resistance and machinability, each requirement plays a vital role in achieving high-quality products. By understanding and meeting these specific material requirements, manufacturers can produce precision machinery parts that excel in performance, reliability, and longevity. Trust HONSCN for all your precision machinery parts processing needs, as we strive to deliver excellence through meticulous material selection and exceptional manufacturing expertise.

As a machine tool mainly used to process box and shell parts, the machining center is worth hundreds of thousands to millions. It is generally the key equipment in the key processes of the enterprise. Once the machine is shut down, the loss is often great. Therefore, in order to give full play to the benefits of the machine tool, we must pay attention to the maintenance and repair work. Because most of the daily electrical faults of CNC machine tools are electrical faults, electrical maintenance and repair are more important.1) CNC system control part2) Servo motor and spindle motor


Focus on noise and temperature rise. If the noise or temperature rise is too large, find out whether it is a mechanical problem such as bearing or the parameter setting of its matching amplifier, and take corresponding measures to solve it. For example, if there is abnormal sound during the movement of the servo shaft, and there is no obvious parameter change after verification, it is suspected that the mechanical noise may be caused by the lead screw, coupling and non concentricity with the servo motor. Disconnect the motor from the coupling and operate the motor separately. If the motor still has noise, adjust the speed loop gain and position loop gain appropriately, Make the motor silent. If there is no noise, judge that it is the concentricity between the lead screw and the coupling, re correct the concentricity, and then connect with the motor. The problem can be eliminated.
3) Measurement feedback elementIncluding encoder, grating ruler, etc., check whether the connection of detection elements is loose and whether they are polluted by oil or dust.4) Electrical control part
Check whether the three-phase power supply voltage is normal; Check whether the electrical components are well connected; Check whether various switches are effective with the aid of CRT display diagnosis screen; Check whether all relays and contactors work normally and whether the contacts are in good condition; Whether the thermal relay, arc suppressor and other protective elements are effective; Check whether the temperature of components inside the electrical cabinet is too high. For poor contact of contactor contact, the contactor can be disassembled, the high-temperature oxide on the contact surface can be scraped off with a small file, then the sundries can be wiped out with absorbent cotton and alcohol, reassembled, and then the contact can be conducted with a multimeter.
5) Improve utilization
If the machining center is idle for a long time, when it needs to be used, first of all, each moving link of the machine tool will affect its static and dynamic transmission performance due to grease solidification, dust and even rust, reduce the accuracy of the machine tool, and the blockage of the oil circuit system is a big trouble; From the electrical point of view, the electrical control system hardware is composed of tens of thousands of electronic components, and their performance and life are very discrete. If it is not used for a long time, when power is suddenly transmitted, the components will be damaged in high current and strong voltage. Therefore, in a period of time without machining task, it is best to run the machine tool at a low speed, and at least power on the NC system frequently, or even every day.
I have encountered this situation: a horizontal machining center, using FANUC system. After running the warm-up program, it processed and found that the qualified parts were processed in the morning, and the processed parts were unqualified by noon. After inspection by the on-site processing personnel, the positioning and fixture on the machine tool are not deformed or loose. However, when the spindle box is not processed and stationary, it will deviate downward by 0.1mm along the direction of the gravity axis. The technician judges that the temperature compensation fails or the temperature sensor has poor contact. However, the phenomenon still occurs after replacing the temperature sensor and temperature module and re entering CNC parameters and temperature compensation parameters. After expert consultation, it was finally found that it was not the sensor problem, but that there was a 2-meter-long and 1-meter-wide skylight facing the main shaft and column on the machine tool. At noon, the sun directly shines on the main shaft and column, resulting in thermal deformation. After the skylight is covered, the spindle box returns to normal. This is a typical maintenance error caused by improper maintenance. Therefore, proper daily maintenance provides convenience for overall maintenance in the future.

There are instances where we are asked to CNC machine parts, product or a prototype that are either hard to machine, too complicated geometrically, will not yield great accuracy or simply cannot be machined. What do we do? For these scenarios, 3D printing the parts can be a great solution. So why not substitute CNC machining with 3D printing every single time? Well, there are advantages and disadvantages, pros and cons for each machine and process. So, which one is best for our needs? In which circumstances do we prefer one over the other? And is there another solution that might combine these two together to create a combo part? The basic difference between the two processes is that with CNC machining we are reducing material as we start with a foam block for example, carving it away; while with 3D printing we are layering on and adding material until we receive the final product, therefore called additive manufacturing. The 3D printer uses the same materials that make up the part it is creating, for instance ABS PLA and nylon, but it cannot switch between materials, whereas in CNC machining we can use several types of materials, often adding additional materials at the end. However, machining can be messy - Sometimes we need to use a dust collector while operating a CNC router machine to catch all that excess made in the drilling, carving and milling process, while there is less waste material produces in printing and the whole process is less noisy. CNC machining can be more precise providing more accuracy because the machines have a higher tolerance for heat. It can also result in a much smoother polished surface finish given the materials to be machined. 3D printers can actually distort a part, bend and warp if using too much heat on the layered material, so if exceptional smoothness is required the 3D printing will fall short. 3D printing is generally an easier more convenient process and not as labor-intense as CNC machining, since with machining we need to program, write a G-Code, set up different tools and speed, decide on cutting path and clean up after. However, the part size plays a role, as larger parts take longer to be printed adding layer by layer. Overall, 3D printing can assist in some cases of prototyping of high geometric complexity where the router tool cannot reach inside the shape. 3D printers can only use the area of the printer bed itself to fabricate the parts. Therefore, if large scale parts are needed they might not be able to fit in there. It is also not recommended for mass production as the materials are much more expensive and take much more time to fabricate. Therefore, 3D printing is more appropriate and more cost-effective for low volume production. CNC machining can rarely run unattended and requires skilled operator, while with 3D printing we can easily run the process unsupervised and it requires minimal training for its operator. However, CNC machining is an older practice (started in the 40's) and currently still has a stronger position in the manufacturing industry. 3D printing is relatively new and still evolving to be more useful and adaptable and still cannot be a full replacement for machining. In summary, the most appropriate technique to use will be determined by the material, geometric complexity, manufacturing volume and our budget. As a general guidance, we would switch to 3D printing mostly if fast turn-around in critical, if the part is too complex to be machined, for prototyping small volumes and if we need to use certain materials that cannot be easily machined. Having named most of the pros and cons for each technique, apparently there is a good solution that actually combines the two together to create one part. We often machine parts of the desired product using a CNC router, while fabricating other small yet more complex parts in the 3D printer, we then glue all parts together to make one unit. Another option is then to coat all glued combined parts with hard coat such as Polyurea, Styrospray or epoxy, then smooth and paint them. That way we both save time using the CNC machining process as well as being able to manufacture more complex parts combining the best of the two worlds together to create a hybrid.

In modern manufacturing, CNC (computer digital control) processing technology plays a vital role. Among them, turning, milling, cutting and turning milling combined processing are common process methods. They each have unique characteristics and scope of application, but also have some advantages and disadvantages. In-depth understanding of the similarities and differences of these processing technologies is of great significance for optimizing the production process and improving the processing quality and efficiency.


Advantages and disadvantages of machining processes such as CNC turning, milling, cutting and turn-milling combined machining


CNC turning

(1) Advantages

1. Suitable for processing rotary parts, such as shaft, disk parts, can efficiently realize the outer circle, inner circle, thread and other surface processing.

2. Because the tool moves along the axis of the part, the cutting force is usually more stable, which is conducive to ensuring the machining accuracy and surface quality.

(2) Disadvantages

1. For non-rotating parts or parts with complex shapes, the processing capacity of turning is limited.

2. A clamping usually can only process one surface, for multi-sided processing requires multiple clamping, which may affect the processing accuracy.



CNC milling

(1) Advantages

1. Can process various shapes of parts, including plane, surface, cavity, etc., with strong versatility.

2. High precision machining of complex shapes can be achieved through multi-axis linkage.

(2) Disadvantages

1. When processing slender shaft or thin-walled parts, it is easy to deform due to the action of cutting force.

2. The cutting speed of milling is usually higher, the tool wear is faster, and the cost is relatively high.



CNC cutting

(1) Advantages

1. High machining accuracy and surface roughness can be obtained.

2. Suitable for processing materials with high hardness.

(2) Disadvantages

1. The cutting speed is slow, and the processing efficiency is relatively low.

2. Higher requirements for tools and higher tool costs.



CNC turning and milling composite processing

(1) Advantages

1. Integrated turning and milling functions, a clamping can complete the processing of multiple processes, reduce the clamping times, improve the processing accuracy and production efficiency.

2. Can process complex shape parts, make up for the lack of a single turning or milling process.

(2) Disadvantages

1. The equipment cost is high, and the technical requirements for the operator are also high.

2. Programming and process planning are relatively complex.



CNC turning, milling, cutting and turning milling combined processing processes each have advantages and disadvantages. In the actual production, the processing technology should be reasonably selected according to the structural characteristics of the parts, precision requirements, production batch and other factors to achieve the best processing effect and economic benefits. With the continuous progress of technology, these processing processes will also continue to develop and improve, providing stronger support for the development of the manufacturing industry.


The similarities and differences of CNC turning, milling, cutting and turning milling combined machining are analyzed from different angles


1. processing objects and shapes

1. Turning: mainly suitable for processing rotary parts, such as shaft, disc, sleeve parts, can efficiently process outer circle, inner circle, cone, thread and so on.

2. Milling: better at processing planes, steps, grooves, surfaces, etc., with advantages for non-rotating parts and parts with complex contours.

3. Cutting: It is usually used for fine machining of parts to obtain high precision surface and size.

4. Turning and milling composite processing: It integrates the functions of turning and milling, and can process parts with complex shapes and both rotary and non-rotary characteristics.

2. tool movement mode

1. Turning: The tool moves in a straight line or curve along the axis of the part.

2. Milling: The tool rotates around its own axis and does translation movement along the surface of the part.

3. Cutting: The tool makes precise cutting action relative to the part.

4. Turning and milling composite processing: on the same machine tool, to achieve different movement combinations of turning tools and milling tools.

3. processing accuracy and surface quality

1. Turning: When processing the surface of the rotary body, it can achieve higher accuracy and better surface quality.

2. Milling: Machining accuracy for flat and complex profiles depends on machine tool accuracy and tool selection.

3. Cutting: Very high precision and excellent surface roughness can be achieved.

4. Turning and milling composite processing: combining the advantages of turning and milling, it can meet the high accuracy requirements, but the accuracy is also affected by the comprehensive impact of the machine tool and process.

4. Processing efficiency

1. Turning: For large quantities of rotary parts processing, high efficiency.

2. Milling: When machining complex shapes and polyhedral parts, the efficiency depends on the tool path and machine performance.

3. Cutting: Because the cutting speed is relatively slow, the processing efficiency is generally low, but it is indispensable in the demand for high precision.

4. Turning and milling composite processing: one clamping to complete a variety of processes, reduce the clamping time and error, improve the overall processing efficiency.

5. Equipment cost and complexity

1. Turning machine: relatively simple structure, relatively low cost.

2. Milling machine: According to the number of shafts and functions, the cost varies, and the cost of multi-axis milling machine is higher.

3. Cutting equipment: usually more sophisticated, high cost.

4. Turning and milling composite processing machine: integrated with a variety of functions, high equipment cost, complex control system.

6. Application fields

1. Turning: widely used in automobile, machinery manufacturing and other industries of shaft parts processing.

2. Milling: It is often used for the processing of complex parts in mold manufacturing, aerospace and other fields.

3. Cutting: Often used in precision instruments, electronics and other industries with high precision requirements.

4. Turning and milling composite processing: in high-end manufacturing, medical equipment and other fields, it has important applications for the processing of complex and high-precision parts.

CNC turning, milling, cutting and turning milling composite processing in many aspects of the similarities and differences, should be based on the specific processing needs and production conditions to choose the appropriate processing technology.




Comparison of efficiency of turning and milling combined machining with turning and milling


The efficiency comparison of turning and milling combined machining, turning and milling cannot be simply generalized, but is affected by many factors.

Turning has high efficiency in the processing of rotary parts, especially for large quantities of standard shaft and disk parts. Its tool movement is relatively simple, the cutting speed is high, and continuous cutting can be achieved.

Milling has advantages for machining planes, steps, grooves and complex contours. However, when processing simple rotary parts, its efficiency may not be as good as turning.

The combination of turning and milling machining combines the advantages of turning and milling, and can complete the turning and milling processes in a single clip, reducing the number of clips and positioning errors. For the parts with complex shape and both rotary and non-rotary characteristics, the combined turning and milling machining can significantly improve the machining efficiency.

However, the efficiency benefits of combined turning and milling may not be evident in the following cases:

1. When processing simple parts that only need to be turned or milled in a single process, due to the high cost and complexity of the turn-milling complex machine tool, it may not be as efficient as the specialized turning or milling machine.

2. In small batch production, the adjustment and programming time of the machine tool account for a large proportion in the entire processing cycle, which may affect the efficiency advantage of the turn-milling composite processing.

In general, for the medium and large volume production of complex parts, the turn-milling composite machining usually has a higher overall efficiency; For simple parts or small batch production, turning and milling may be more efficient in certain situations.

CNC turning, milling, cutting and turning milling combined processing technology is an important means in modern manufacturing industry. Turning is good at processing rotary parts, milling can deal with complex shapes and polyhedra, cutting can achieve high-precision surface treatment, and turn-milling composite processing is a combination of the two, can complete a variety of processes in a clip. Each process has its own unique advantages and scope of application, high turning efficiency in rotary body machining performance, milling versatility to meet the needs of complex contours, cutting accuracy is excellent, turning and milling combined processing is both precision and efficiency. In actual production, according to the characteristics of parts, accuracy requirements, batch size and other factors, reasonable selection of processes to achieve high quality, high efficiency and low cost manufacturing goals, to promote the continuous development and progress of the manufacturing industry.