Guide to Shop 4 Axis Cnc Machining Parts in HONSCN

Shenzhen Honscn is a professional manufacturer of CNC Machine Parts, Auto Lathe Machine Parts, and Screw Fasteners. We offer OEM and ODM service with any related products for customers. We have a professional team of product design and engineers, as well as a professional QC team, our sales and documentation and logistics departments can finish the requirements of presentation of documents under various payment methods and different transportation modes.

Usually, we can provide 3D drawings/drawings, quantities, required manufacturing processes, and materials based on the customer's requirements. Our engineers will carefully review and read them, and provide quotes for them. If customers require it, we will also provide samples according to their requirements.





If confirmed the quotation okay, the customer needs us to provide the Mill Test Crtificate of this product conforming to EU standards, such as CE, RoHS, REACH before placing order. All of our products are in accordance with all the European certification, such as CE, RoHS, REACH, etc., and all of them have prepared standard documents for customers checking.





After the customer confirms the order, they propose to make it according to their sample. We will make it based on the samples he sent us.



We start to prepare the order materials when customer confirm all the details such as material, size, tolerance, surface finish and other details of the final sample.

After the package such as qty, label, shipping mark etc. are provided by customer, we starts to arrange the mass production. After all the goods finished, send pictures to customer for approval. We promise the packag is same as customer requested, mass products are exactly the same as the final samples. The following photos of the shipment, the passing rate of the third-party inspection of our company is 100%.









After the customer receives the sample, they will apply our product to the machine equipment for accessory assembly. Ensuring smooth assembly of the machine. We always pay much attention to the quality of our products, which is recognized by customers and repurchased constantly.

The development of CNC (Computer Numerical Control) custom machining services has significantly impacted the field of robotics in several ways: Advanced Precision and Complexity，Precision Parts and Gears，Sensor Housings and Mounts，End Effectors and Grippers，Joints and Connectors，

Customized Protocols for Robot Control，Integration of Electronic Components，Redesign and Improvement and Research and Education.

CNC custom machining plays a vital role in the development, production, and maintenance of robotics by providing precision-engineered components that are essential for the functionality and performance of robotic systems in various industries and applications.

CNC (Computer Numerical Control) custom machining services have a multitude of applications in the field of robotics. Here are some specific ways CNC machining is used in robotics:



1.Prototyping and Development: CNC machining is crucial in the prototyping phase of robotics. It allows for the creation of precise and custom components necessary for developing and refining robot designs before mass production.

2.Frame and Structure Components: CNC machining is used to fabricate various structural components of robots, including frames, chassis, arms, and brackets. These parts can be precisely manufactured to meet specific strength, weight, and dimensional requirements.

3.Precision Parts and Gears: Robots often require intricate and high-precision parts, such as gears, actuators, and mechanical components. CNC machining ensures the production of these parts with accuracy and repeatability.

4.Sensor Housings and Mounts: Custom sensor housings and mounts are essential in robotics for securely holding sensors in place and ensuring their proper functionality. CNC machining can produce these components with precision to accommodate different types of sensors.

5.End Effectors and Grippers: CNC machining is used to create end effectors and grippers that robots use to interact with objects. These components need to be tailored for specific tasks and CNC machining enables the customization required.

6.Joints and Connectors: CNC machining is employed to create complex joint mechanisms and connectors, ensuring smooth and precise movement in robotic systems.

7.Customized Protocols for Robot Control: CNC machining can be utilized to create control panels or specialized components for custom robot control systems, meeting specific programming or interfacing needs.

8.Integration of Electronic Components: CNC machining aids in the production of housings and enclosures for electronic components within robots, ensuring proper fit, protection, and functionality.

9.Redesign and Improvement: CNC machining allows for the redesign or modification of existing robot components, enabling improvements in functionality, efficiency, or repair of older robotic systems.

10.Research and Education: CNC machining is used in academic settings for research and educational purposes, allowing students and researchers to create custom robot components for experimentation and learning.


Overall, CNC custom machining plays a vital role in the development, production, and maintenance of robotics by providing precision-engineered components that are essential for the functionality and performance of robotic systems in various industries and applications.For custom CNC production services, please choose us and we will provide you with the best quality service and the most competitive price. Let us jointly promote the innovation and development of the Robotics manufacturing industry.

PETALING JAYA: Low-profile Datuk Gan Kim Huat is consolidating his businesses in two listed companies, SKP Resources Bhd and Tecnic Group Bhd, in a move that will pave the way for the establishment of a major plastic parts manufacturer.
Yesterday, the share prices of SKP and Tecnic climbed to all-time highs of 71 sen and RM5.08, respectively, before both stocks were suspended, "pending a material announcement".
It is learnt that the merger and acquisition exercise could involve cash and the issuance of new SKP shares.
Gan and his family own about 67% in SKP and 69% in Tecnic, formerly known as STS Tecnic Bhd.
"It's a move that the Gan family has been looking at for some time to create an entity with economies of scale. A merger can be synergistic for the two companies, which can lead to accretive earnings going forward," said a source.
SKP, which has been on expansion mode over the past few years, is in the business of manufacturing plastic parts and components, contract manufacturing, precision mould making, the sub-assembly of electronic and electrical equipment and other secondary processes.
For the financial year ended March 31, 2013 (FY13), British electrical appliance brand Dyson contributed 55% to SKP's total sales.
According to SKP's website, its other clients include Hewlett-Packard, Sharp, Flextronics and Pioneer.
Tecnic, meanwhile, is involved in plastic moulding design and fabrication, plastic injection and blow moulding for the automotive, electrical and electronic sectors as well as industrial consumable products. It counts Valeo, Sharp, Panasonic, Denso, Suzuki, Proton and Perodua as its clients.
SKP and Tecnic had cash and cash equivalents of RM19.4mil and RM25.7mil, respectively, as at June 30. However, SKP has seen a higher trading volume in recent months, while Tecnic is a relatively tightly held stock.
In an earlier note, RHB Research said SKP could achieve a two-year earnings compounded annual growth rate of 57.9% on the back of a 75% expansion in capacity to cater to increasing orders from Dyson.
SKP has a new plant in Senai, Johor, which is slated for completion next month and achieve full-scale operations by FY17, Kenanga Research said in a separate report.
The research house noted that SKP's stronger order-book, underpinned by orders from Dyson to manufacture two new product lines for vacuum cleaners and fans, will provide earnings visibility for the next few years.
"The new products are next-generation appliances that will be able to fetch higher margins and contribute to the group's earnings. We understand that a major part of the group's new plant will cater to the production of the two new products," it added.
SKP jumped 10.5 sen to 71 sen, with 38.37 million shares being traded.
Tecnic rose 31 sen, or 6.5%, to RM5.08, with 219,500 shares changing hands.

The CNC in CNC Machining stands for Computer Numerical Control. CNC Machining is a process used in the manufacturing sector that involves the use of computers to control machine tools. Tools that can be controlled in this manner include lathes, mills, routers and grinders. On the surface, it may look like a normal PC controls the machines, but the computer's unique software and control console are what really sets the system apart for use in CNC machining. Under CNC Machining, machine tools function through numerical control. A computer program is customized for an object and the machines are programmed with CNC machining language that essentially controls all features like feed rate, coordination, location and speeds. With CNC machining, the computer can control exact positioning and velocity. CNC machining is used in manufacturing both metal and plastic parts. This state-of-the-art technology is fast and cost-efficient. Having computers play a vital and central role in operating and controlling the machine tools, as compared to doing so through levers or hand wheels, carries with it a whole lot of remarkable advantages. There is a significant increase in output and productivity. With machines doing most of the work through computer numerical control, more work is done in less time. There is also greater precision compared to manual machining; you get to go through the exact same process unerringly again and again. You get precise and accurate results. The precision of the process makes it possible to produce complicated and intricate parts with very little margin for error and material wastage. To make sure that the process remains this way, one has to have the best CNC machining services for support. You need to have people you trust to run to so that the machines and operations are kept problem-free as much as possible. Should problems arise, you need CNC machining services ready to come to your assistance to diagnose the problem and trouble shoot for you. You also need the best CNC machining services for regular maintenance and calibration of the machines. Precision can only be guaranteed if the machines stay in top form. You need CNC machining services people who know your operations and requirements and can provide you with the expert assistance that you need. They need to be responsive so that there is no undue disruption to work operations and no unnecessary delays. If they fail to respond fast and accurately, efficient and smooth operations at your end may be difficult to sustain. How CNC works? We have seen that the NC machine works as per the program of instructions fed into the controller unit of the machine. The CNC machine comprises of the computer in which the program is fed for cutting of the metal of the job as per the requirements. All the cutting processes that are to be carried out and all the final dimensions are fed into the computer via the program. The computer thus knows what exactly is to be done and carries out all the cutting processes. CNC machine works like the Robot. Some of the common machine tools that can run on the CNC are: Lathe, Milling machines, Drilling Machine etc. The main purpose of these machines is to remove some of the metal so as to give it proper shape such as round, rectangular , etc. In the traditional methods these machines are operated by the operators who are experts in the operation of these machines.

CNC machining process common problem points and improvement methods

Starting from the actual production, this paper summarizes the common problems and improvement ways of CNC machining process, and how to choose the three important factors of speed, feed rate and cutting depth in different application fields

The workpiece is over-cut
The reason:


Knife, tool strength is not enough too long or too small, resulting in knife.
Improper operation by the operator.
Uneven cutting allowance (such as: 0.5 on the side of the surface, 0.15 on the bottom)
Improper cutting parameters (such as: tolerance is too large, SF setting too fast, etc.)

Improvements:


The principle of using a knife: can be big or small, can be short or not long.
Add the clearing procedure, and the margin is as even as possible (the margin on the side and the bottom is the same).
Reasonable adjustment of cutting parameters, large margin corner round.
With the SF function of the machine, the operator fine-tunes the speed to achieve the best cutting effect.

The central question
The reason:


Operator manual operation is not accurate.
There are burrs around the mold.
The center bar has magnetic field.
The four sides of the mold are not vertical.

Improvements:


Manual operation should be carefully checked repeatedly, and the points should be at the same point and height as far as possible.
Remove burrs with a whetstone or file around the mold, wipe clean with a rag, and finally confirm with your hand.
Demagnetize the dividing rod before dividing the mold (ceramic dividing rod or other).
Check whether the four sides of the mold are vertical (if the verticality error is large, it is necessary to review the plan with the fitter).

The knife problem
The reason:


Operator manual operation is not accurate.
Tool clamping error.
The blade on the knife is wrong (the knife itself has a certain error).
There is an error between R knife and flat knife and flying knife.

Improvements:


Manual operation should be carefully checked repeatedly, and the knife should be at the same point as possible.
Blow clean with air gun or wipe clean with rag when clamping the tool.
One blade can be used when the blade on the flying knife is to measure the rod and light the bottom surface.
A separate knife program can avoid the error between R knife flat knife flying knife.

The crash - programming
The reason:


The safety height is not enough or not set (the knife or chuck hits the workpiece when the fast feed G00).
The tool on the program list and the actual program tool are written wrong.
The tool length (blade length) and the actual machining depth on the program list are wrong.
The depth Z-axis fetch number and the actual Z-axis fetch number on the program are written incorrectly.
The coordinates are set incorrectly during programming.

Improvements:


Accurate measurement of the height of the workpiece also ensures that the safety height is above the workpiece.
The tool on the program list should be consistent with the actual program tool (try to use the automatic program list or use the picture program list).
Measure the actual depth of machining on the workpiece, write the length of the tool and the length of the blade on the program sheet (generally, the tool clip length is 2-3MM higher than the workpiece, and the blade length avoidance is 0.5-1.0MM).
Take the actual Z-axis number on the workpiece and write it clearly on the program sheet. (This operation is generally written manually to check repeatedly).

Crash machine - Operator
The reason:


Depth Z-axis alignment error ·
The number of touch and operation errors (such as: unilateral access without feed radius, etc.).
Use the wrong knife (such as: D4 knife with D10 knife to process).
The program goes wrong (for example: A7.NC goes A9.NC).
The hand wheel is rotated in the wrong direction during manual operation.
Press the wrong direction (for example, -X +X) during manual fast feed.

Improvements:


Depth Z-axis knife must pay attention to the position of the knife. (bottom, top, analysis, etc.).
Check the number of touch and operation repeatedly after completion.
When installing the tool, it should be installed after repeated check with the program list and the program.
The program should go one by one in order.
In the manual operation, the operator should strengthen the operation proficiency of the machine tool.
In the manual fast movement, you can first raise the Z axis to the workpiece above the move.

Surface accuracy
The reason:


The cutting parameters are unreasonable and the workpiece surface is rough.
The edge of the tool is not sharp.
The tool clamping is too long, and the blade is too long.
Chip removal, air blowing, oil flushing is not good.
Programming cutting mode, (you can try to consider going down milling).
The workpiece has burrs.

Improvements:


Cutting parameters, tolerances, allowance, speed feed Settings should be reasonable.
The tool requires the operator to check and replace it periodically.
When installing the tool, the operator is required to clip as short as possible, and the blade should not be too long.
For the lower cut of flat knife, R knife and round nose knife, the speed feed setting should be reasonable.
The workpiece has burrs: the root of our machine tools, tools, and cutting methods are directly related. Therefore, we need to understand the performance of the machine tool and repair the edge with burrs.

The blade is broken
Reasons and improvements:

1. Feed too fast

-- Slow down to a suitable feed speed

2. Feed too fast at the beginning of cutting

-- Slow down the feed rate at the beginning of cutting

3. Clamp loosely (knife)

-- Clamp

4. Clamping loose (workpiece)

-- Clamp

5. Insufficient rigidity (tool)

-- Use the shortest knife allowed, a little deeper in the grip, and try downmilling

6. The cutting edge of the tool is too sharp

- Change the fragile cutting edge Angle, one edge

7. Insufficient rigidity of machine tools and tool handles

-- Use a rigid machine tool and a tool handle

Wear and Tear
Reasons and improvements:

1. Machine speed is too fast

- Slow down and add enough coolant

2. Harden the material

-- Use advanced tools and tool materials to increase surface treatment

3. Chip adhesion

- Change the feed speed, chip size or clean the chip with cooling oil or air gun

4. Improper feed speed (too low)

-- Increase feed speed and try downmilling

5. The cutting Angle is not suitable

- Change to the appropriate cutting Angle

6. The first back corner of the knife is too small

-- Change to a larger back Angle

Destruction
Reasons and improvements:

1. Feed too fast

-- Slow down the feed rate

2. The cutting amount is too large

-- Use smaller cutting amounts per edge

3. Blade length and full length are too large

- Deep grip, with a short knife, try to mill down

4. Too much wear and tear

-- Regrind at an early stage

Vibration marks
Reasons and improvements:

1. Feed and cutting speed is too fast

- Correct feed and cutting speed

2. Insufficient rigidity (machine tools and tool handles)

- Use better machine tools and tool handles or change the cutting conditions

3. The rear Angle is too large

- Change to a smaller back Angle, machining the edge belt (oil stone grinding once)

4. Clamp loosely

-- Clamp the workpiece

◆ Consider speed, feed

The relationship between the three factors of speed, feed and cutting depth is the most important factor to determine the cutting effect, inappropriate feed and speed often lead to reduced production, poor workpiece quality, tool damage.

Use the low speed range for:


High hardness material
Headstrong big material
Hard to cut material
Heavy cut
Minimal tool wear
Maximum tool life

Use the high speed range for:


Soft material
Good surface quality
Smaller tool diameter
Light cut
Large brittle workpiece
Manual operation
Maximum processing efficiency
Non-metallic material

Use high feeds for:


Heavy, rough cutting
Rigid construction
Machinable material
Roughing tool
Surface cutting
Low tensile strength material
Coarse tooth milling cutter

Use a low feed for:


Light machining, fine cutting
Brittle structure
Difficult material
Small cutter
Deep vertical groove machining
High tensile strength material
Finishing tool

Honscn has more than ten years of cnc machining experience, specializing in cnc machining, hardware mechanical parts processing, automation equipment parts processing. Robot parts processing, UAV parts processing, bicycle parts processing, medical parts processing, etc. It is one of the high-quality suppliers of cnc machining. At present, the company has more than 20 sets of cnc machining centers, grinding machines, milling machines, high-quality high-precision testing equipment, to provide customers with precision and high-quality cnc spare parts processing services.Contact us